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sensei 07-13-2012 10:44 AM

kz 400 build
this 1976 kz 400 build started as a clean up and assemble prodject for a friend but turned into a full on custom build.
Please let me know your thoughts on it!!!

sensei 07-13-2012 11:20 AM

here it is striped of all extra brackets and refabed the rear part of the frame for seat. then i painted frame with satin black, got new tires, and cleaned up wheels.

RBnite 07-13-2012 12:35 PM

Don't stop now!!!:clap:clap

Unstable Rider 07-13-2012 12:38 PM

friend of mine had one in 1976-77. it was bad ass in its day, rather snappy n light.

digging the classy lines of that frame.

pennswoodsed 07-13-2012 01:28 PM

Blue 77
Mine was the maybe most reliable ,brush the snow(yes,snow) off and go bike I ever had.

sensei 07-13-2012 02:44 PM

Next was to build the seat pan and put the tank on but the original tank had a hole so insted of fixing it i said to myself, "hey you should build a custom aluminum tank!" WHAT AN IDEAH!!!! haha it took me about three months (of part time hr by hr work) but i got it.

this was my first design but i didnt like it

This was the design i went with. plus my fabd seat pan.

sensei 07-13-2012 02:46 PM

the tank finally got finished and polished! then was to clean up the motor and mount it. plus rear suspension.

sensei 07-13-2012 02:51 PM

Next i built the header.

Wrapped the header and exhaust tip

Then i built custom polished aluminum carb manifolds.

sensei 07-13-2012 02:53 PM

to come...... Clip-ons, seat, electrical, and then hopefully.... RIDEING!!!!! The best part!

updates coming soon.

jordan325ic 07-14-2012 10:59 AM

My '79 kz400 is my daily rider, but it's decked out towards the other end of the spectrum decked out with luggage rack, saddlebags, engine guards, etc. Judging by the front drum brake you've got the stripped down kz400 "special" there, which were $995 new from the dealers. My friend's dad bought same year same model new when he went to college and he still remembers how crazy cheap that was for what you got. And, they were made in America.

The z400s was billed as the ultimate commuter bike back in the day... which roughly translates to "really boring". On the plus side nobody will cry over as they get chopped/cafed by the hundreds.

Yours looks really good! How long did it take you to make that tank? Are you going to paint it or leave it bare?

Zecatfish 07-14-2012 10:22 PM

I rode a KZ400 in high school till a kid in a Toyota 4x4 turned left into my lane in front of me. Picture my flying, collapsed the tank with my knees. It caught fire and burned to a crisp. :cry
It was reliable, SLOW, but fun to ride. Buddies Suzuki 250 would out run it.....
I preferred the ring a ding of the RD variants I rode better.
Peppy is not a work that should ever be used in conjunction with the KZ400. :lol3
Good Luck with your build.

sensei 07-20-2012 07:49 AM

Here are my clip-ons i made

Here's my seat i had made

sensei 07-20-2012 07:51 AM

Things are takeing shape!!!! :evil

Just have electrical left to do

bk brkr baker 07-20-2012 08:47 AM

Looking good !

Uh, it may be a slip of the typeing finger , but, the handle bars you made are more commonly referred to as "Clip-ons".
Also you may want to build a set with some down-ward angle to them . You'll find it more comfortable.

Try this. Stand with your hands to the sides. Bring your arms forward. Notice that the hands are at an angle , not flat.
That seat looks great ! Surley not your first rodeo ?

JerryH 07-20-2012 08:58 AM

I love the way it looks, but those velocity stacks and that open exhaust are well beyond the carbs tunable range. I hope you only plan on using it for short rides.

I never had a KZ400, but I did have a KZ440. Belt drive. Only problem I ever had with it was starters didn't last

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