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Search: Posts Made By: DanTheMan07
Forum: Thumpers 08-14-2014, 09:01 PM
Replies: 10,373
Views: 1,380,984
Posted By DanTheMan07
think i dodged a bullet. pulled it back out,...

think i dodged a bullet. pulled it back out, cleaned the threads and back together no problem. Getting a beer to celebrate.
Forum: Thumpers 08-14-2014, 08:22 PM
Replies: 10,373
Views: 1,380,984
Posted By DanTheMan07
more motor build q's

So putting on the cylinder tonight, three of the bolts torque to spec, the third i can feel will strip if i continue to tighten. What to do just leave it alone? or pull and repair?
Forum: Thumpers 08-14-2014, 04:20 PM
Replies: 10,373
Views: 1,380,984
Posted By DanTheMan07
Cool thx! Thats about what it is. but closer...

Cool thx!

Thats about what it is. but closer to .010 and .016 from my measuring.
Forum: Thumpers 08-13-2014, 09:09 PM
Replies: 10,373
Views: 1,380,984
Posted By DanTheMan07
Piston ring gap

Installing new 100mm JE piston and trying to decipher the ring gap. From the website

top ring
ring gap = bore X .0045"

Second ring
gap= bore X .0050"

Given bore = 3.937
Forum: Thumpers 07-11-2014, 10:59 AM
Replies: 10,373
Views: 1,380,984
Posted By DanTheMan07
Cool! Getting the cases vapor blasted, all...

Cool!

Getting the cases vapor blasted, all bearings need to come out.
Forum: Thumpers 07-10-2014, 10:12 PM
Replies: 10,373
Views: 1,380,984
Posted By DanTheMan07
:thumbup Next question =) the...

:thumbup



Next question =)

the shift drum needle bearing. So i destroyed it getting it out, then had to grind the outer race until it was thin enough to get out, but... went a little too far...
Forum: Thumpers 07-09-2014, 10:46 PM
Replies: 10,373
Views: 1,380,984
Posted By DanTheMan07
Wow the cost of new gears is $$$! Anyone have a...

Wow the cost of new gears is $$$! Anyone have a good set of used 3rd and 4th laying around?
Forum: Thumpers 07-08-2014, 09:57 PM
Replies: 10,373
Views: 1,380,984
Posted By DanTheMan07
Thats good news:D thx!

Thats good news:D thx!
Forum: Thumpers 07-08-2014, 08:31 PM
Replies: 10,373
Views: 1,380,984
Posted By DanTheMan07
xr600 rebuild..

Is it advisable to reuse the crank case bearings (balancer, crank shaft, main drive and transmission) once they have been removed from the cases? Looking to vapor blast the entire engine case and it...
Forum: Thumpers 06-28-2014, 03:03 PM
Replies: 10,373
Views: 1,380,984
Posted By DanTheMan07
nevermind, had a few wires mixed up.

nevermind, had a few wires mixed up.
Forum: Thumpers 06-28-2014, 02:47 PM
Replies: 10,373
Views: 1,380,984
Posted By DanTheMan07
it test's ok, also switched it with another one i...

it test's ok, also switched it with another one i had laying around.
Forum: Thumpers 06-28-2014, 01:42 PM
Replies: 10,373
Views: 1,380,984
Posted By DanTheMan07
Well replaced the CDI and nothing.... Should...

Well replaced the CDI and nothing....

Should i be receiving an output voltage from the CDI to the coil?

Do i need the AC regulator side of the circuit hooked up?
Forum: Thumpers 06-22-2014, 07:08 PM
Replies: 10,373
Views: 1,380,984
Posted By DanTheMan07
Yup all checks out.

Yup all checks out.
Forum: Thumpers 06-22-2014, 05:24 PM
Replies: 10,373
Views: 1,380,984
Posted By DanTheMan07
Thanks. More and more it's pointing to the cdi....

Thanks. More and more it's pointing to the cdi. Where can you get an aftermarket?
Forum: Thumpers 06-22-2014, 11:44 AM
Replies: 10,373
Views: 1,380,984
Posted By DanTheMan07
So im starting a project of restoring/modifying...

So im starting a project of restoring/modifying an 93 xr600 that i received in boxes. I was told the motor was running before it was taken apart and i want to get the electronics figured out before i...
Forum: Asia 01-22-2014, 05:39 PM
Replies: 1,607
Views: 206,700
Posted By DanTheMan07
Unbelievable, very sad to hear this. RIP Herc...

Unbelievable, very sad to hear this. RIP Herc...
Forum: Thumpers 12-15-2013, 05:22 PM
Replies: 18,065
Views: 1,931,262
Posted By DanTheMan07
I had to beat mine like it sh!t on my carpet.

I had to beat mine like it sh!t on my carpet.
Forum: Thumpers 12-14-2013, 10:06 PM
Replies: 18,065
Views: 1,931,262
Posted By DanTheMan07
To remove the steering stem from the lower triple...

To remove the steering stem from the lower triple you have to pound it out, if you dont have a press. Its a tight fit putting it back in. So i think he put the stem in the freezer to get it to shrink...
Forum: Ride reports 12-13-2013, 11:21 PM
Replies: 3,602
Views: 1,662,572
Posted By DanTheMan07
Subscribed!

Subscribed!
Forum: Thumpers 12-13-2013, 11:19 PM
Replies: 18,065
Views: 1,931,262
Posted By DanTheMan07
Sorry?! :rofl:rofl Well you were able to...

Sorry?! :rofl:rofl

Well you were able to nail the issue quickly so thats a plus.

What you doing in Bangkok....ah i see the ride report something new to follow looks like i got some catching up...
Forum: Thumpers 12-12-2013, 11:47 PM
Replies: 18,065
Views: 1,931,262
Posted By DanTheMan07
Hope that's it. Got a stator on order. Yeah...

Hope that's it. Got a stator on order. Yeah electrical problems can be a nightmare.

thanks for the help guys :thumb
Forum: Thumpers 12-12-2013, 08:22 PM
Replies: 18,065
Views: 1,931,262
Posted By DanTheMan07
2008 33,000 miles. have been running an gerbings...

2008 33,000 miles. have been running an gerbings heated liner for a good 5,000 of those if not more, and a small gps.
Forum: Thumpers 12-12-2013, 12:19 PM
Replies: 18,065
Views: 1,931,262
Posted By DanTheMan07
Opened it up and this is what i found. Not an...

Opened it up and this is what i found. Not an expert but don't think that black crusty stuff should be there. Crusty and charcoal like
...
Forum: Thumpers 12-11-2013, 11:38 PM
Replies: 18,065
Views: 1,931,262
Posted By DanTheMan07
a-b= .8 a-c= .7 b-c= 0 (it would bounce up to...

a-b= .8
a-c= .7
b-c= 0 (it would bounce up to .5 then drop to 0, the meter wouldn't keep still on a number)
Forum: Thumpers 12-11-2013, 08:46 PM
Replies: 18,065
Views: 1,931,262
Posted By DanTheMan07
i did this with the connector unpluged a-b=5.3v...

i did this with the connector unpluged
a-b=5.3v
a-c= 1.1v
c-b=2.3v

once connected output from the reg/rec is 7.4v on both + leads. should it be more?
Forum: Thumpers 12-11-2013, 08:11 PM
Replies: 18,065
Views: 1,931,262
Posted By DanTheMan07
Reg/rec issues

Bought and replaced reg/rec and no help. seemed to have worked for a few seconds but then nothing back to battery power. 12v and decreasing....

Stator test out ok for ohm's, is there a "while the...
Forum: Thumpers 12-11-2013, 07:43 PM
Replies: 18,065
Views: 1,931,262
Posted By DanTheMan07
Thanks

Thanks
Forum: Thumpers 12-11-2013, 05:43 PM
Replies: 18,065
Views: 1,931,262
Posted By DanTheMan07
When replacing the fuel filter, what have you...

When replacing the fuel filter, what have you been using to replace the clamps? I cut off the stock ones but cannot find the clamps (locally) small enough to replace.

looking for this style, but...
Forum: Thumpers 12-03-2013, 11:41 PM
Replies: 18,065
Views: 1,931,262
Posted By DanTheMan07
I haven't done anything to my 08 since i bought...

I haven't done anything to my 08 since i bought it. All the "common" problems never showed up. After 32K miles now i'm starting to see a few problems. Rad hoses burst, reg/rec went out, battery, rear...
Forum: Thumpers 11-26-2013, 11:05 PM
Replies: 18,065
Views: 1,931,262
Posted By DanTheMan07
which ground is considered earth lead?

which ground is considered earth lead?
Forum: Thumpers 11-26-2013, 10:49 PM
Replies: 18,065
Views: 1,931,262
Posted By DanTheMan07
Good call ktmmitch! According to the diagnostic...

Good call ktmmitch! According to the diagnostic it's bad, but it says to check the stator also. So hopefully the stator checks out and i can narrow down the issue.

Mine is a 2008, and just now...
Forum: Thumpers 11-26-2013, 10:27 PM
Replies: 18,065
Views: 1,931,262
Posted By DanTheMan07
Anyone have an alternator go out yet? Battery...

Anyone have an alternator go out yet? Battery died on me, charged it and died again. Bought a new battery and put a meter on it while running, only producing 12.07v and decreasing. Once the bike was...
Forum: Thumpers 11-23-2013, 04:21 PM
Replies: 8
Views: 1,573
Posted By DanTheMan07
Hahaha! I believe you! This this is a handful at...

Hahaha! I believe you! This this is a handful at freeway speeds! Didnt make it to the dirt. Battery went belly up in the parking lot so had to trailer home.

You think changing the stem to the 32...
Forum: Thumpers 11-23-2013, 10:29 AM
Replies: 8
Views: 1,573
Posted By DanTheMan07
I was wondering all that, the top triple says...

I was wondering all that, the top triple says 32-34. So guessing stock is 34mm, and with the new leading axle forks (i'm not using the SMC forks, using a set from 300exc) its running 25mm at the...
Forum: Thumpers 11-23-2013, 10:01 AM
Replies: 8
Views: 1,573
Posted By DanTheMan07
Its there, same rear wheel from a 690 enduro

Its there, same rear wheel from a 690 enduro
Forum: Thumpers 11-23-2013, 12:46 AM
Replies: 8
Views: 1,573
Posted By DanTheMan07
690 SMC conversion to Enduro a "how I did it"

Not as straight forward as swapping wheels, but doable. For reference, you can not swap out the front 17" SMC wheel for a 21" Enduro wheel because of the radial mounted brake, the caliper will make...
Forum: Asia 07-26-2013, 05:58 PM
Replies: 1,607
Views: 206,700
Posted By DanTheMan07
300 for the xrm, a xr200 was 500 a day. 5 hours...

300 for the xrm, a xr200 was 500 a day. 5 hours or riding time, nice clean roads and not much traffic, easy to get gas. After Taytay the road turns to dirt for the last 40K to el nido, but its being...
Forum: Asia 07-26-2013, 01:52 AM
Replies: 1,607
Views: 206,700
Posted By DanTheMan07
Just got back from a 10 day trip around Palawan,...

Just got back from a 10 day trip around Palawan, picked up a XRM 125 for the trip. Yeah small little bike, but good enough to get the job done. The guy meet me at the airport. Loaded my bags up and...
Forum: Asia 07-19-2013, 06:42 AM
Replies: 1,607
Views: 206,700
Posted By DanTheMan07
Teaser pic, 10 days around palawan on this champ!...

Teaser pic, 10 days around palawan on this champ!

https://lh4.googleusercontent.com/-o8ZY1tDe0B0/Uek7l_dnLkI/AAAAAAAAEIY/4fhKyZM7T0Y/s600/IMG_3608-1.jpg
Forum: Asia 06-22-2013, 08:41 PM
Replies: 1,607
Views: 206,700
Posted By DanTheMan07
Actually looking to rent to explore around and...

Actually looking to rent to explore around and look at property, xr200 hopefully, self guided tour also visit some friends.
Showing results 1 to 40 of 124

 
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