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Search: Posts Made By: gunnerbuck
Forum: Thumpers 07-20-2014, 08:15 PM
Replies: 54
Views: 1,627
Posted By gunnerbuck
I just worked on an 01 at the bike shop that did...

I just worked on an 01 at the bike shop that did not have a SAS port cast in the head, I have also seen other examples of pre hi flo era engines that were this way... I have also seen 2007 models...
Forum: Thumpers 07-20-2014, 03:11 PM
Replies: 54
Views: 1,627
Posted By gunnerbuck
A lot of the older heads were not equipped with...

A lot of the older heads were not equipped with it... I've had four 03 heads that were not equipped with the SAS port and one 05 head that is...
Forum: Thumpers 07-20-2014, 11:13 AM
Replies: 54
Views: 1,627
Posted By gunnerbuck
If buying a 2004+ head, you will need the SAS...

If buying a 2004+ head, you will need the SAS plug #58336024000 and washer #58436054000 to fill in the port between the exhausts ...
Forum: Ride reports 07-20-2014, 10:22 AM
Replies: 84
Views: 8,090
Posted By gunnerbuck
When you get to Dease Lake take the road out to...

When you get to Dease Lake take the road out to Telegraph Creek, I think you will find this road to be one of the highlights of your entire trip
Forum: Canada 07-20-2014, 10:03 AM
Replies: 3,168
Views: 620,473
Posted By gunnerbuck
vanisle section

I just got word through the grapevine that there has been a mudslide on the last section of the trail, trapping 16 people at Grant Bay (trail terminus)... I believe coast guard is arranging to fly...
Forum: Thumpers 07-20-2014, 06:30 AM
Replies: 5,758
Views: 1,046,684
Posted By gunnerbuck
Stock rim on that bike was probably a D.I.D....

Stock rim on that bike was probably a D.I.D. which were a decent rim, not prone to denting... If you order a replacement through KTM the rim that they send you will likely be a Excel, as they swapped...
Forum: Thumpers 07-20-2014, 06:14 AM
Replies: 1
Views: 134
Posted By gunnerbuck
Have you heard your autodecomp clakking much at...

Have you heard your autodecomp clakking much at low revs recently? If the decomp is worn out you will get a lot more stress on the e-start assembly...
Forum: Thumpers 07-20-2014, 06:08 AM
Replies: 54
Views: 1,627
Posted By gunnerbuck
If your purchasing a new head, they come with...

If your purchasing a new head, they come with valve guides preinstalled...

Some of the earlier sxc's were equipped with the fcr carb right from the factory
Forum: Thumpers 07-19-2014, 11:22 AM
Replies: 347
Views: 71,679
Posted By gunnerbuck
The manual decomp lever has a torsion spring that...

The manual decomp lever has a torsion spring that helps return it to rest on the valve cover stop, perhaps your spring is not in the correct position... Can you easily return the lever to rest on...
Forum: Thumpers 07-18-2014, 11:23 AM
Replies: 25
Views: 1,361
Posted By gunnerbuck
Pics back up

Kind of stalled at the moment, waiting for parts... 31 days ago I ordered a rocker link for the rear suspension and have been watching it's movement {or lack of} through the USPS mail system with...
Forum: Canada 07-17-2014, 05:29 PM
Replies: 7
Views: 614
Posted By gunnerbuck
Hey Chris, we'll catch you the next time...

Hey Chris, we'll catch you the next time around...

Looks like a small contingent this year which I don't mind, makes it more relaxing for me..
Forum: Thumpers 07-15-2014, 10:19 PM
Replies: 5,758
Views: 1,046,684
Posted By gunnerbuck
From all you describe, it sounds like your...

From all you describe, it sounds like your starter clutch is slipping enough so that the engine is not spinning fast enough to generate a good ignition pulse... The first thing I would check is the...
Forum: Thumpers 07-15-2014, 09:00 PM
Replies: 5,758
Views: 1,046,684
Posted By gunnerbuck
They used a press if it is the one I am thinking...

They used a press if it is the one I am thinking of...
Forum: Thumpers 07-15-2014, 08:52 PM
Replies: 5,758
Views: 1,046,684
Posted By gunnerbuck
The view is gone as we sold that place and moved...

The view is gone as we sold that place and moved this spring...


pretty tough to peen and get results with a socket as the pressure is spread over to great of area to give a good indent... With a...
Forum: Thumpers 07-15-2014, 05:23 PM
Replies: 5,758
Views: 1,046,684
Posted By gunnerbuck
If your changing the cam roller bearing here is a...

If your changing the cam roller bearing here is a how to once you get the rocker off :
<iframe src="//www.youtube.com/embed/wtwCl_yGa-Y?list=UU0HlG051eC844LgNI2kfzag" allowfullscreen=""...
Forum: Thumpers 07-14-2014, 10:05 PM
Replies: 25
Views: 1,361
Posted By gunnerbuck
I guess my photo site received a lot of views in...

I guess my photo site received a lot of views in a short time and exceeded my bandwidth, they will be back up in a few days, then I'll add some more...
Forum: Thumpers 07-14-2014, 07:10 PM
Replies: 19
Views: 1,511
Posted By gunnerbuck
If it is the bike I am thinking of, the owner...

If it is the bike I am thinking of, the owner never did get a grasp on how to fix and set up the carbs as he got so much mixed info thrown at him... The carbs were gummed up a bit from storage in...
Forum: Thumpers 07-13-2014, 11:19 PM
Replies: 293
Views: 52,041
Posted By gunnerbuck
You should really get a shop manual to help with...

You should really get a shop manual to help with the teardown, it contains all the tolerance limits for the engine wear items... Bill posted links to manuals online somewhere maybe he can point you...
Forum: Thumpers 07-13-2014, 11:06 PM
Replies: 25
Views: 1,361
Posted By gunnerbuck
Paint

http://i302.photobucket.com/albums/nn92/dwislandhopper/2014%20pics/IMG_1740_zpse6d326f7.jpg (http://s302.photobucket.com/user/dwislandhopper/media/2014%20pics/IMG_1740_zpse6d326f7.jpg.html)
Inmate...
Forum: Thumpers 07-12-2014, 11:27 PM
Replies: 25
Views: 1,361
Posted By gunnerbuck
I have a SW Motech stand that I'm debating...

I have a SW Motech stand that I'm debating whether to put it on one of the bikes, but after 10 yrs of center stand only I really don't think I need a sidestand...
Forum: Thumpers 07-12-2014, 08:20 PM
Replies: 25
Views: 1,361
Posted By gunnerbuck
The Husaberg forks are made by WP and pretty much...

The Husaberg forks are made by WP and pretty much mirror the 640 fork in most respects except for the longer travel... They were needing some care so I got them at a fair price... I tore them down,...
Forum: Canada 07-12-2014, 06:04 PM
Replies: 23
Views: 5,037
Posted By gunnerbuck
The route that gives you the most gravel road out...

The route that gives you the most gravel road out to Nootka would be the TCAT, free GPS files are available here:http://www.graveltravel.ca/index.php?option=com_content&view=article&id=2&Itemid=20
...
Forum: Thumpers 07-11-2014, 11:39 PM
Replies: 25
Views: 1,361
Posted By gunnerbuck
Assembly

http://i302.photobucket.com/albums/nn92/dwislandhopper/2014%20pics/IMG_1715_zpsa12e4805.jpg (http://s302.photobucket.com/user/dwislandhopper/media/2014%20pics/IMG_1715_zpsa12e4805.jpg.html)
The...
Forum: Thumpers 07-10-2014, 11:04 PM
Replies: 25
Views: 1,361
Posted By gunnerbuck
New 640 Build from the Ground up

A friend of mine bugged me about selling my project bike to him as he has been unable to find any on the used market.. I told him that the only way I would sell was if a 640 frame came up on the...
Forum: Thumpers 07-10-2014, 07:14 PM
Replies: 293
Views: 52,041
Posted By gunnerbuck
Now would be a good time for you to swap the...

Now would be a good time for you to swap the mainshaft ball bearing for an 03 roller bearing if it hasn't already been done... That would mean removing the shift support mechanisms and the gearbox ...
Forum: Canada 07-10-2014, 05:07 PM
Replies: 7
Views: 614
Posted By gunnerbuck
Yep, it's always good for the big bikes, if...

Yep, it's always good for the big bikes, if gnarly stuff is on the route I always include an alternate way for the big bikes and less experienced riders...
Forum: Thumpers 07-10-2014, 07:30 AM
Replies: 293
Views: 52,041
Posted By gunnerbuck
It is easy to go from the point you are at, to...

It is easy to go from the point you are at, to split the cases...The crank will then lift out leaving the gearbox still in the case undisturbed, if that is as far as you plan to go... The crank can...
Forum: Thumpers 07-08-2014, 11:03 PM
Replies: 5,758
Views: 1,046,684
Posted By gunnerbuck
The pickup coil is right beside the stator under...

The pickup coil is right beside the stator under the right side cover, change them both...
Forum: Thumpers 07-08-2014, 09:54 PM
Replies: 5,758
Views: 1,046,684
Posted By gunnerbuck
It does not matter that the CDIs are different,...

It does not matter that the CDIs are different, they do nothing until after the juice comes out of the engine... Whether it be the 2004 or the 2002 the stator on the engine still will put out the...
Forum: Thumpers 07-08-2014, 05:23 PM
Replies: 5,758
Views: 1,046,684
Posted By gunnerbuck
I believe that the 04 motor and your old 2002...

I believe that the 04 motor and your old 2002 motor run the same stator and pickup coil so there should be no issue changing them out.. Did the plug ins from your donor engine mate correctly with the...
Forum: Thumpers 07-08-2014, 07:47 AM
Replies: 54
Views: 1,627
Posted By gunnerbuck
From 2003 on the heads will pretty much be the...

From 2003 on the heads will pretty much be the same.. The only variance was that some later models came equipped with SAS rigging which need a extra plug to cover the hole...

Unless visibly...
Forum: Canada 07-07-2014, 10:42 PM
Replies: 7
Views: 614
Posted By gunnerbuck
Rider List

1-Coyote 650
2- Yatman
3- DK-(Don)?
4-hordog
5-Island Spark?
6-Volcon
7-
8-
9-
10-
Forum: Canada 07-05-2014, 11:40 PM
Replies: 7
Views: 614
Posted By gunnerbuck
NI Ride 2014 Vancouver Island Aug 1st-4th

Hi Folks, I'm a little late on this one due to my move south, going to give this one a go again if anyone is interested... This years ride will take us towards the Cape Scott area in a caravan...
Forum: Thumpers 07-05-2014, 10:49 PM
Replies: 8,727
Views: 1,881,258
Posted By gunnerbuck
At 50k km if the bike is running strong the most...

At 50k km if the bike is running strong the most I would do is replace the camshaft+bearings, the intake roller and rebuild the water pump... This could be done by yourself in an afternoon as it only...
Forum: Canada 07-02-2014, 10:00 PM
Replies: 39
Views: 341,360
Posted By gunnerbuck
2001 ktm 640 e

KTM 640 LC 4 Enduro

...
Forum: Thumpers 07-02-2014, 06:53 PM
Replies: 15
Views: 563
Posted By gunnerbuck
http://i302.photobucket.com/albums/nn92/dwislandho...

http://i302.photobucket.com/albums/nn92/dwislandhopper/IMG_1656-1.jpg
If you cross the fuel pump to tank hose {white in picture} with the fuel pump to manifold block hose{black in picture} it will...
Forum: Thumpers 07-02-2014, 07:36 AM
Replies: 15
Views: 563
Posted By gunnerbuck
Just follow the hose from the fuel pump that runs...

Just follow the hose from the fuel pump that runs to the side of the head, it slips onto a fitting on the right side of the engine head..
Forum: Thumpers 07-01-2014, 11:25 PM
Replies: 5
Views: 325
Posted By gunnerbuck
Yep, running 5w in both of my 640s instead of...

Yep, running 5w in both of my 640s instead of mineral oil, no issues...
Forum: Thumpers 07-01-2014, 11:23 PM
Replies: 54
Views: 1,627
Posted By gunnerbuck
I believe that the early model heads ran a...

I believe that the early model heads ran a different valve cover than the hi flo engines... In actual fact you should try to get a serial # matching head and valve cover set as they are made to be...
Forum: Thumpers 07-01-2014, 11:01 PM
Replies: 15
Views: 563
Posted By gunnerbuck
From what your describing, your engine for some...

From what your describing, your engine for some reason has a lean condition at low throttle... The 2 indicators to this is that when your choke/enricher piston is partly on {making it richer} it...
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