Thread: KLR250 thread
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Old 01-24-2011, 07:12 AM   #196
Studly Adventurer
Joined: Jan 2005
Location: Strongsville, OH
Oddometer: 698
I used 1" sq thinwall for the longitudinal upper mounts, and 5/8 (IIRC) emt to connect it all together. Rather than welding it together, I brazed it: much stronger because it's a low temp process. Be carefull welding/brazing emt. The cadmium plating releases nasty gasses.
Here is the frame test fit my my killer:

I used plastic cutting board top and givi-case hookup hardware. Finished prod looks like this;

I had a set of Givi E21's laying around, and the fit on pretty well. Abused them mercilessly on dualsport single track rides and they always stayed on.
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