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Best guess, the back of a pad has hooked one of the tangs on the anti-squeal springs at the back of the calliper, or one of them just plain shifted, and that's what's jamming a pad.
First two times I cleaned the brakes on my DL's 3 hours + and much swearing, third time, 5 minutes and I was left wondering what all the fuss was about - hint don't leave it until it REALLY needs doing.
Pete
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