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Old 01-30-2013, 12:27 PM   #897
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Joined: Sep 2010
Location: Michigan/Indiana border
Oddometer: 740
Kick Start

Hey guys could use your help in this, when we bought the gf's BW200 the kick start was not attached (they just did the rolling start) but I'm wanting to get the kick start working again.

I ordered the new kick start gear and using a copy of the factory service manual but it doesn't give much detail on the install.

Diagram used:

Here are pictures of how I have it in the case right now, the big fin on the kickstart shaft I have facing straight up.

Spring attached to this little "dowel" piece sticking out;

clip on thekicker gear is 90* off from the big fin

Full assembly; on the shaft from inner to outer is: kicker gear clip, kicker gear, large washer, spring, the spacer with the inner indent onto the inner spring tubing, washer with the 2 tabs, washer, and finally the oring piece.

On another not, what does this line connect to?

08 WR250R (306cc), 97 DR650, 2011 Ural Gear Up, Yamaha Big Wheels 200 & 350, XR250R.
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