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Old 04-03-2009, 07:00 AM   #178
Tiene Ruta Cuarenta?
ag_streak's Avatar
Joined: Aug 2006
Location: Heart of the Chattahoochee
Oddometer: 3,232
Plan B

Well, me and the welder didn't "click" I carefully explained what I was after, but he didn't seem to get it. I wanted a quick and dirty prototype, he wanted to maximize his price. He estimated $800 for the work, saying it was a lot of welds.

I see his point, so I designed another frame with fewer joints and welds. It uses a single tube main frame instead of twin flat-stock main rails. I thought the flat-stock idea was a bonus, but apparently, it causes more hand-work.

A large-diameter tube would have great stiffness and can be bent to the shape below in minutes on a tube bender (the diagram has angled bends only because they were easier to draw). Then a simple three-piece hinge part for the swingarm pivot and a single hole for the main pivot. Simple.

The swingarm is conceptually the same.

The hitch is five easy pieces. Steel rod instead of aluminum wouldn't weigh much more, and can be bent without kinking (I'd still prefer a hollow-tube hitch loop.) The plates that mate to the bike axle could be the ones posted by Ewok.

2013 Triumph Tiger 800, 2012 Suzuki DR650, 2006 Suzuki V-strom Sidecar Rig
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