KTM 640 Adventure owners, sign in please...

Discussion in 'Thumpers' started by creeper, Feb 20, 2004.

  1. ChuckHazzard

    ChuckHazzard Registered Lurker

    Joined:
    Mar 27, 2005
    Oddometer:
    1,860
    Location:
    The corn state,11 curves in 318 miles (Iafalls IA)
    Refractory insulation? Get yourself some of that and you won't ever have to repack again.

    It's here at the ethanol plant where I work. We put it in our boilers. Withstands 1600 degrees constantly.

    I just repacked my silencer on the 520 because it was so loud. It didn't help with the noise at all.
    Still loud just doesnt rattle anymore.
  2. skibum69

    skibum69 slave to gravity Supporter

    Joined:
    May 14, 2006
    Oddometer:
    21,437
    Location:
    New Melbourne, Newfoundland
    thanks for the tip, all I need to do is get back on the job where we had it-too bad I didn't think of it then. Nasty shit-don't breath around it unless you're wearing a respirator
  3. Reinhold

    Reinhold No, not Messner

    Joined:
    Jun 12, 2006
    Oddometer:
    195
    Location:
    Chuck City
    Sorry Clint but what do you mean by "push on caliper with knee". I'm just not picturing what you're suggesting. Thanks......
  4. makazica

    makazica Been here awhile

    Joined:
    May 17, 2008
    Oddometer:
    910
    Location:
    Zagreb, Croatia
    Its a "floating" caliper so you can push the piston in by moving the caliper assembly towards the disc!

    M.
  5. erdsh

    erdsh KTM 640 Adventure, Gasgas EC250

    Joined:
    Mar 14, 2008
    Oddometer:
    117
    Location:
    GY
    The stand is from KTM dealer. I do not know the height but my bike was lowered so its a little hard to put it under the bike. I usually put the front wheel on something and then it go's easy under the bike.
    It holds the bike with no problems, it is easy to lift the bike and take it down.
    I recommend.
  6. erdsh

    erdsh KTM 640 Adventure, Gasgas EC250

    Joined:
    Mar 14, 2008
    Oddometer:
    117
    Location:
    GY
    Since the original fuel pump is not working, I ordered the 14 L/H single outlet mikuni vacuum fuel pump.
    Since then, the carb is pouring fuel. I replaced the needle and balanced the float and still the carb is leaking fuel.
    I bypass the fuel pump, by connecting the fuel tap directly to the carb and filled the fuel tank and it is working great with no problems.
    By doing this, I assume the fuel pump has higher pressure the the original, and due to this the CARB is leaking with fuel.

    Please advise, what should I do?
  7. blanc

    blanc Adventurer

    Joined:
    Oct 16, 2010
    Oddometer:
    73
    Location:
    IRELAND
  8. Lee Cook

    Lee Cook Adventurer

    Joined:
    Dec 14, 2008
    Oddometer:
    24
    Location:
    Manchester England
    thanks, its the weight that I was more interested in

    the stands come in 2 heights so that shouldn't be a problem

    I'll buy one tomorrow
  9. WIsixfitty

    WIsixfitty rock and roll the bones

    Joined:
    Aug 7, 2006
    Oddometer:
    5,505
    Location:
    west of road america
    is anyone using the upper fairing for tube storage?

    only downside I see is possibly having to drill through for some type of mounting. Or glue some tabs?
  10. wrk2surf

    wrk2surf on the gas or brakes

    Joined:
    Dec 16, 2007
    Oddometer:
    10,326
    Location:
    THE exact center of California/Bass lake/Yosemite
    buy the KTM pump .. the gallons or liter output per hour is more than likely higher with the 14LH mikuni.. without the pump you will only get half the gas out of the tank or until the fuel level reaches the carb level..
  11. TEZZA

    TEZZA ADV B4 DEM/TED

    Joined:
    Jul 16, 2008
    Oddometer:
    322
    Location:
    N.E.Vic,Australia
    Hay Zack you are a magic man .:huh
    I pumped the front brakes up last night and just took off the cable tie after 20hrs and PRESTO i have front brakes .
    This method must alllow the air to be burped out some how .
    Thanks Heaps Zack.:clap
    Thanks Tezza:D

    endurists likes this.
  12. bigzack

    bigzack 6'6" of awesome

    Joined:
    Sep 26, 2010
    Oddometer:
    85
    Location:
    Ephrata, WA
    Glad to hear it worked for you.
    Zack
  13. erdsh

    erdsh KTM 640 Adventure, Gasgas EC250

    Joined:
    Mar 14, 2008
    Oddometer:
    117
    Location:
    GY
    The ktm pump is actually Mikuni. and it looks like he original is less then 14L/H.

    I wonder if anyone knows the details of the original pump. it is not specified in the owners manual nor the workshop manual.
  14. Tseta

    Tseta Lost

    Joined:
    Nov 30, 2008
    Oddometer:
    768
    Location:
    On the road
    [​IMG]

    :evil

    -T
  15. ChrisC

    ChrisC Amal sex?

    Joined:
    Feb 25, 2003
    Oddometer:
    6,325
    Location:
    Prescott, Arizona USA Earth
    Mikuni DF52 - 32L/h (from some older AdvRider posts YMMV)

    58512087000 FUEL PUMP MIKUNI DF52-601 01 $78.94
  16. bigboyxl

    bigboyxl Been here awhile

    Joined:
    May 24, 2011
    Oddometer:
    597
    Location:
    Berlin, Deutschland
    hi all!!
    i have a 2006 640 Adv model and covered more than 30000 kms, I use it mostly for long offroad blasts and for traveling to the countries with bad roads (read without roads). Now I decided to make it little bit lighter and first I want to change is to put a titanium exhaust on it. I've found only 3 options:
    1. Titanium factory headers (57305007000) + Factory-endsilencer titan (57305079300)
    2. Remus FREERIDE, full system (header & y-tube, muffler), titanium, EEC (SKU 219802 654603)
    3. Remus FREERIDE, full system left/right ( header & y-tube, 2 mufflers), titanium, EEC (SKU 219802 654503LR)

    Which one is better? (lighter and gives more power?) Or maybe there are some more options? :ear

    Thnx in advance :freaky
  17. mike cramb

    mike cramb Long timer

    Joined:
    Mar 13, 2006
    Oddometer:
    1,312
    Location:
    Perth
    Hi big boy xl

    hope someone knows the answer cause I am asking the same questions. I just got a used remus twin system and dont know if it fits yet.I may have to modify the ports. See a few posts back.:1drink

    Like to pack up my bike and come over your way and ride the road of bones.
    Mike
  18. The Mass

    The Mass Timbuktu or Bust... Both!

    Joined:
    Oct 4, 2009
    Oddometer:
    336
    Location:
    Brisbane Oz

    Gents
    Try a search for WINGS mufflers.
    They are made solely for KTM's and are a class piece of work. (Dare I say....equal to an AKRO)

    The Oz importer is MOTOTOYS, he doesn't list one for the 640 anymore, but there might be a few flying(get it?:evil) around somewhere.

    Cheers
    Mass
  19. skibum69

    skibum69 slave to gravity Supporter

    Joined:
    May 14, 2006
    Oddometer:
    21,437
    Location:
    New Melbourne, Newfoundland
    nope, I tried to find one on 4 continents and the manufacturer won't do another run-I tried.
  20. max.headroom

    max.headroom That "Retro" Digital, Ummmm ..... Dude.

    Joined:
    Jun 12, 2006
    Oddometer:
    5,306
    Location:
    Da North Woods
    Anyone running an FMF on their Adv? I'm thinking about swapping my stock one out for one. Price is right, specially compared to a Remus or AKA.

    I had one on my DRZ-400 and loved it.

    G.