KLR 650 Modifications

Discussion in 'Thumpers' started by VascoMerlin, Aug 24, 2006.

  1. kvsoldseca

    kvsoldseca Been here awhile

    Joined:
    Apr 10, 2010
    Oddometer:
    205
    Location:
    Atlanta
    old klr600's came w/ 2 rads as well. :wink: 84-86'
  2. nigelcorn

    nigelcorn Wannabe.

    Joined:
    Aug 17, 2007
    Oddometer:
    1,159
    Location:
    Las Vegas, NV
    Haha, that's all the reason you ever need.
  3. Be108

    Be108 n00b

    Joined:
    Nov 23, 2010
    Oddometer:
    9
    Not much but it it pretty unique you can also see the the D-Flex hand guards.
    [​IMG]
  4. MetalBender

    MetalBender Banned

    Joined:
    Mar 5, 2009
    Oddometer:
    645
    Sharp old ride Be108. If you turn those fork boots around they will drain properly and your seals will last much longer. If you wouldn't keep it so clean I'd have never noticed. :D
  5. Skowinski

    Skowinski opposable thumbs

    Joined:
    Nov 23, 2009
    Oddometer:
    15,485
    Location:
    High Desert NM
    I haven't read through all 53 pages, so hope this is not old news...

    I modified the fairing like this. It rotates the stock windshield forward about 10-15 degrees, which cleans up the airflow a lot. Also, opens up a space behind the windshield, where I constructed a homemade dashboard and mounted a GPS. You could also put things like switches, power outlets, etc, there...

    [​IMG]

    [​IMG]
  6. Dblarrow

    Dblarrow Been here awhile

    Joined:
    Aug 15, 2007
    Oddometer:
    234
    Location:
    Kila, montana
    Does this change where the air flow strikes you?

    Been wondering how this compares to something like the +9 windshields.

    Thanks.
  7. Be108

    Be108 n00b

    Joined:
    Nov 23, 2010
    Oddometer:
    9
    Thanks for the tip MetalBender :thumb
  8. EvilClown

    EvilClown Standing by to standby for a possible disregard Super Moderator

    Joined:
    Sep 3, 2006
    Oddometer:
    21,023
    Location:
    In the shadow of the Uncanoonucs...
    Love the look of this mod but rode a buddie's after he did his and it added a significant amount of buffeting.:cry YMMV.
  9. Skowinski

    Skowinski opposable thumbs

    Joined:
    Nov 23, 2009
    Oddometer:
    15,485
    Location:
    High Desert NM
    The thing about this modification is you can move the angle of the windshield a few degrees, or all the way to nearly vertical. Compared to what I saw others had done, my change was on the conservative side.

    I had a tall windscreen (I think it was +6", not sure), which caused a lot of buffeting around the helmet level. Went to this setup, and I get clean air at the head level, and a wind break at the chest level.

    Probably also depends on how tall you are... :evil

    Yep, YMMV....
  10. RideAbout

    RideAbout Mentally Retired

    Joined:
    May 3, 2004
    Oddometer:
    2,947
    Location:
    Oregon
    Ahh... I miss my ol' 93'
  11. Bigger Al

    Bigger Al Still a stupid tire guy Supporter

    Joined:
    Oct 12, 2004
    Oddometer:
    11,701
    Location:
    Auburn, CA

    :nod :webers


    [​IMG]
  12. wparkinson

    wparkinson Gear Whore

    Joined:
    Dec 18, 2008
    Oddometer:
    2,081
    Location:
    Down On the Farm...
    KLX forks on a KLR...not a great shot. I will have to get some more soon..

    [​IMG]
    KLR650R by sky_soldier_82nd, on Flickr

    Thanks again to Holycaveman...... excellent work....

    Here is a vid showing how much the KLX front end can take.... I hit a mound in the road and you can see how much travel the front end has..... I set it in slow motion.....

    <iframe title="YouTube video player" width="480" height="390" src="http://www.youtube.com/embed/HfZ70hMRULU" frameborder="0" allowfullscreen></iframe>
  13. wparkinson

    wparkinson Gear Whore

    Joined:
    Dec 18, 2008
    Oddometer:
    2,081
    Location:
    Down On the Farm...
  14. nigelcorn

    nigelcorn Wannabe.

    Joined:
    Aug 17, 2007
    Oddometer:
    1,159
    Location:
    Las Vegas, NV
    Wow, that is a fantastic looking KLR. Wanna trade for mine?
  15. wparkinson

    wparkinson Gear Whore

    Joined:
    Dec 18, 2008
    Oddometer:
    2,081
    Location:
    Down On the Farm...
    Thank you for the kind words.....I have put a lot of work into it..... :clap

    and no.... I won't trade you....:lol3

    WP
  16. East Coast Rider

    East Coast Rider Just Me...

    Joined:
    Nov 8, 2007
    Oddometer:
    4,206
    Location:
    Stuck somewhere in motorcycle Purgatory
    Well, Let's see: not sure if I have posted in this thread or not, so I'll do it (again?) :lol3

    320mm brake rotor/dual piston caliper kit from ebay
    RT Cartridge Emulators w/ stock fork springs
    Cogent Dynamics MOAB Adventure rear shock
    Thermo-Bob
    Happy Trails Fork Brace
    Scottoiler
    Eagle Mike Doo-Hickey
    Vista-Cruise throttle lock for the long straight stretches

    Plan to do the sub frame bolt upgrade, too, and add a small pelican top box for my Canon and lenses...
  17. nigelcorn

    nigelcorn Wannabe.

    Joined:
    Aug 17, 2007
    Oddometer:
    1,159
    Location:
    Las Vegas, NV
    Well now you are just being selfish.

    Don't think I have posted mine on here either.

    320mm front rotor
    IMS tank
    USB port up front (for firmware upgrades)
    Doohickey
    Formerly 685 kit (now back to stock after the 685 crapped out)
    skid plate
    progressive front springs
    Some brush guards (can't remember which)

    [​IMG]

    [​IMG]
  18. heffa

    heffa Canyon Hillbilly

    Joined:
    Jan 24, 2010
    Oddometer:
    1,023
    Location:
    PA.
    Got to keep it up to date! :lol3
  19. JSEARS

    JSEARS Armed Adventurer

    Joined:
    May 10, 2008
    Oddometer:
    385
    Location:
    Marysville CA
    Project Ultimate KLR under Thumpers...I'm not going to repeat posts.
  20. wparkinson

    wparkinson Gear Whore

    Joined:
    Dec 18, 2008
    Oddometer:
    2,081
    Location:
    Down On the Farm...
    Here is a list of my mods that I can think of......

    Front end swap&#8230;.KLX650r<?xml:namespace prefix = o ns = "urn:schemas-microsoft-com:eek:ffice:eek:ffice" /><o:p></o:p>
    Headlight is trailtech 8&#8221; race light with 7&#8221; H4 Conversion<o:p></o:p>
    Trail Tech Vapor<o:p></o:p>
    IMS Tank<o:p></o:p>
    Doo<o:p></o:p>
    SKID plate<o:p></o:p>
    Case Halves off a 07KLR<o:p></o:p>
    Rear fender off a KX300 with Baja Designs LED tail light<o:p></o:p>
    08KLR650 Rear swingarm<o:p></o:p>
    Soon to have A MOAB shock <o:p></o:p>
    IMS Foot Pegs<o:p></o:p>
    Upgraded mounting bolts for Foot Pegs<o:p></o:p>
    KLX650R radiators<o:p></o:p>
    Dissected the wiring harness to remove anything that wasn&#8217;t important.<o:p></o:p>
    Super trap IDS2 pipe<o:p></o:p>
    Heavy duty Clutch Springs<o:p></o:p>
    IMS Extended Shifter<o:p></o:p>
    KLX650r Kickstand<o:p></o:p>
    Two rear Rim Locks<o:p></o:p>
    One front Rim Lock<o:p></o:p>
    Removed Clutch and Side Stand Lockouts<o:p></o:p>
    12V outlet <o:p></o:p>
    Fly Aero Flex handle bars<o:p></o:p>
    Moose Racing Bark Busters<o:p></o:p>
    KTM Folding mirrors<o:p></o:p>
    Trail Tech HI/LO/OFF switch with button for horn<o:p></o:p>
    Hard wired USB port for GPS power<o:p></o:p>
    .22 cent mod<o:p></o:p>
    Choke on Carb<o:p></o:p>
    Grizzly Free Flow petcock (no vacuum)
    KX450F Front Fender
    Fender bag
    cut down luggage rack (removed handles)
    Pressure switch on rear brake
    T-Mod
    Uni Air Filter


    Now I am sure there is something I am missing......will have to edit when I remember....:D