the DR200 thread

Discussion in 'Thumpers' started by klxrdr, May 13, 2007.

  1. jamoka3

    jamoka3 Veritas Aequitas

    Joined:
    Oct 8, 2011
    Oddometer:
    49
    Location:
    Nj.
    so do you just un-screw it from the clutch lever and jump it out right there?
    you can pm me if you like so we don't fill up the forum,:D
  2. Klay

    Klay dreaming adventurer

    Joined:
    Nov 19, 2005
    Oddometer:
    124,325
    Location:
    right here on my thermarest
    Yes, you can. I understand you can just plug the wires together behind the headlight, too. The switch parts are 24, 25, and 26 here:


    http://www.bikebandit.com/2001-suzuki-dr200se/o/m5826#sch239702
  3. jamoka3

    jamoka3 Veritas Aequitas

    Joined:
    Oct 8, 2011
    Oddometer:
    49
    Location:
    Nj.
    i took the switch off the clutch lever and jumped it out right there with some alligator clips, and the bike started right up.:D
    Can i leave it jumped for now (or forever) or will it mess something up?
  4. Klay

    Klay dreaming adventurer

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    Nov 19, 2005
    Oddometer:
    124,325
    Location:
    right here on my thermarest
    Success!

    Lots of people leave it that way, but it's a little cleaner to jump it behind the headlight. Are you sure you couldn't clean it and put it back together?
  5. jamoka3

    jamoka3 Veritas Aequitas

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    Oct 8, 2011
    Oddometer:
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    Nj.
    awesome thanks a lot Klay i appreciate it!
  6. DR Zuki

    DR Zuki n00b

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    Dec 9, 2012
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    1
    Location:
    Somerset West , South Africa
  7. Dorito

    Dorito Dreamer and Doer

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    Jul 31, 2010
    Oddometer:
    8,319
    Location:
    Maryland
    Anyone aware of frame changes from 2003 to 2008? I bought a set of Happy Trail pannier racks, and they don't seem to mounting correctly. While both the bike and the racks are used, neither appear abused enough that far out of skew.


    Happy Trail DR200 Pannier Rack

    [​IMG]
  8. Klay

    Klay dreaming adventurer

    Joined:
    Nov 19, 2005
    Oddometer:
    124,325
    Location:
    right here on my thermarest
    There have been no frame changes. Happy Trails racks aren't always perfectly aligned, and it is typical that a little bending is required in order to fit the racks.
  9. rcerrie

    rcerrie Adventurer

    Joined:
    May 11, 2009
    Oddometer:
    13
    Location:
    Knysna, South Africa
    Anyone here have the DR200 Workshop manual in pdf format?:eyes
  10. brailman133

    brailman133 Adventurer

    Joined:
    Nov 21, 2012
    Oddometer:
    46
    Got mine of eBay about 2 bucks then emailed to me..


    Sent from my iPhone using Tapatalk
  11. BigCanoe

    BigCanoe Long timer

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    May 1, 2005
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    1,653
    Location:
    Located in Moncure, NC
    Are the PDF versions legit and complete?
  12. thesurvivalist

    thesurvivalist Been here awhile

    Joined:
    Aug 11, 2011
    Oddometer:
    601
    Location:
    Alabama
    Can someone please post a picture of the wire connector that comes off the rear turn signals? The black plastic part. It is snowing outside so I cannot get to it.
  13. Klay

    Klay dreaming adventurer

    Joined:
    Nov 19, 2005
    Oddometer:
    124,325
    Location:
    right here on my thermarest
  14. brailman133

    brailman133 Adventurer

    Joined:
    Nov 21, 2012
    Oddometer:
    46
    Yes the PDF versions are bad ass.. They email it to you.. You download it.. Then I put file on mini USB card.. Have same USB for all 4 bikes..


    Sent from my iPhone using Tapatalk
  15. bross

    bross Where we riding to?

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    Nov 10, 2005
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    Location:
    Foothills AB
    See Klay answered your question. I just had to add that you made me laugh when I read your last line. An inmate called the "thesurvivalist" can't go outside cause it's snowing. :grin
  16. AleXtz

    AleXtz Minimal2 the fulness

    Joined:
    Jul 26, 2009
    Oddometer:
    73
    Location:
    Volcanos of Mex. City
    Hi! im Alex, long time advrider reader but new to the dr200 thread

    i just recently bought a 2008 DR200se with 32000 miles on the clock. Since then i've noticed that oil is leaking from the top of the motor coming out from a screw. i think is the valve area.

    What would you think it could be? im the third owner, just did an oil change last weekend, added synthetic. Since i've added the whole Liter, instead of the 850mL (150mL more than specified) im guessing that the extra oil has no room inside that roaring motor and has to come out somehow.


    and how do you guys get rid of the smell of fuel? my girlfriend is complaining of keeping the smell of gasoline on her beatiful person


    thanks guys!

    Alejandro
  17. AleXtz

    AleXtz Minimal2 the fulness

    Joined:
    Jul 26, 2009
    Oddometer:
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    Location:
    Volcanos of Mex. City
    Here... the screw where oil is comming out is just under the spark plug cable, see if you can take a look

    [​IMG]
  18. Ladybug

    Ladybug Bug Sister Super Moderator Supporter

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    Location:
    Spokane Valley, WA (the dry side of the mountains)
    Can you provide a link to the PDF? I searched ebay and didn't find it.
  19. dalehazelton

    dalehazelton Adventurer

    Joined:
    Sep 20, 2011
    Oddometer:
    48
    Location:
    Hudson Valley
    "i just recently bought a 2008 DR200se with 32000 miles on the clock"

    Alex, is that 32 THOUSAND on a four year old 200 cc bike or 32 hundred? If it runs fine, starts easily and just needs a bit of topping off from time to time I'd leave it alone. Otherwise it's rebuild time.
  20. dalehazelton

    dalehazelton Adventurer

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    Sep 20, 2011
    Oddometer:
    48
    Location:
    Hudson Valley
    Sorry, didn't read your post well. I'd drain off that extra 150 mils. Also make sure you have no gas in the oil, if you do you should add a real shutoff switch to keep your gas tank from draining down due to the poorly designed vacuum carb setup. I added a 3 or 4 dollar Briggs and Stratton plastic fuel shutoff. Other people change the tank petcock. My system works for me if you remember to use it.