KLR 650 Modifications

Discussion in 'Thumpers' started by VascoMerlin, Aug 24, 2006.

  1. WILL_S

    WILL_S OUTLAW POSTIE 001

    Joined:
    Feb 16, 2009
    Oddometer:
    4,198
    Location:
    goodly satisfactory place, qld
  2. Propfrwrd

    Propfrwrd Been here awhile

    Joined:
    Jul 29, 2007
    Oddometer:
    621
    Location:
    Vancouver, BC
    I had those racks and now have the Happy Trails SU racks with Pelis, and I'm 99% sure they won't (at least won't mount well) to the other racks.
  3. heffa

    heffa Canyon Hillbilly

    Joined:
    Jan 24, 2010
    Oddometer:
    1,023
    Location:
    PA.

    Don't forget to show some pics....
  4. BigT

    BigT Been here awhile

    Joined:
    May 21, 2005
    Oddometer:
    994
    Location:
    SF Bay Area, California.
    Finished!! :clap

    [​IMG]
  5. heffa

    heffa Canyon Hillbilly

    Joined:
    Jan 24, 2010
    Oddometer:
    1,023
    Location:
    PA.
    :thumb
    That looks good. I am so on the fairing mod.
  6. newcastleadam

    newcastleadam Artful Tagger

    Joined:
    Oct 14, 2007
    Oddometer:
    3,511
    Location:
    Gainesville, Fl
    Digging the rallye look. Noticed you have the oversize front rotor upgrade. How do you like it?
  7. Potosi Joe

    Potosi Joe Been here awhile

    Joined:
    Feb 21, 2010
    Oddometer:
    970
    Location:
    Caledonia Mo.
    I love mods. [​IMG]
  8. Dblarrow

    Dblarrow Been here awhile

    Joined:
    Aug 15, 2007
    Oddometer:
    234
    Location:
    Kila, montana
    Gotta ask how that windshield holds up to highway speeds? Do you have it braced anyway? Did you mount the action packer through the bottom also?

    Looks good!!
  9. hilligan

    hilligan It'll grow back.

    Joined:
    Jul 27, 2007
    Oddometer:
    366
    Location:
    S. CO.
    [​IMG]

    ???
  10. ddavidv

    ddavidv The reason we can't have nice things

    Joined:
    May 10, 2009
    Oddometer:
    7,291
    Location:
    Elizabethtown, PA
    I bought a pair of Wolfman Summit saddle bags in the classifieds here without doing much research on them. Now that I've got them, I'm a little concerned that I won't be able to make them fit. :cry The attachments are supposed to go to the pegs (straps not long enough) and there is a buckle/strap that connects across the back that is also a bit short. Has anyone successfully used these on a KLR that can tell me how to install them?
  11. Potosi Joe

    Potosi Joe Been here awhile

    Joined:
    Feb 21, 2010
    Oddometer:
    970
    Location:
    Caledonia Mo.
    Not good. I have lowered it 3" from that. I am going to have to brace it. I think I will try a stock windshield. The packer is mounted through the bottom with fender washers.
  12. JTT

    JTT Long timer

    Joined:
    Jul 28, 2005
    Oddometer:
    1,532
    Location:
    Halifax, NS
    I had a pair of the older Summits on my KLR.
    [​IMG] I did need to do a little modifying straps and use an aftermarket heat shield on the muffler. After that trip I decided it would be best to have some additional support for them if I was going to grossly overload them like I did on that trip, so made a lightweight rack that the bags fastened to.
    [​IMG]

    This was much better and more supportive.
  13. ddavidv

    ddavidv The reason we can't have nice things

    Joined:
    May 10, 2009
    Oddometer:
    7,291
    Location:
    Elizabethtown, PA
    I wonder if the HT soft luggage racks would help? I can't really see what you did in that pic.
  14. Ozz

    Ozz Been here awhile

    Joined:
    Apr 19, 2007
    Oddometer:
    581
    Location:
    Monterrey
    Here's mine:

    [​IMG]

    [​IMG]
  15. JTT

    JTT Long timer

    Joined:
    Jul 28, 2005
    Oddometer:
    1,532
    Location:
    Halifax, NS
    Sorry, this is the rack I made with 3/8" rod. After this pic I added a loop around the rear fender to attach the two sides together....but it was really unnecessary for the soft bags as it was sturdy enough as it sits in this picture.
    [​IMG]
  16. ddavidv

    ddavidv The reason we can't have nice things

    Joined:
    May 10, 2009
    Oddometer:
    7,291
    Location:
    Elizabethtown, PA
    Oooh, I like that. And I'm sure I could make a pair of those for less than $100. :evil Where did you find the rod?
  17. BillAllen

    BillAllen aka OlGeezer

    Joined:
    Dec 26, 2006
    Oddometer:
    45
    Location:
    Mission Viejo, CA
    Good looking KLR!
  18. hilligan

    hilligan It'll grow back.

    Joined:
    Jul 27, 2007
    Oddometer:
    366
    Location:
    S. CO.
    Tell me about the mini turn signals. Please.
  19. JTT

    JTT Long timer

    Joined:
    Jul 28, 2005
    Oddometer:
    1,532
    Location:
    Halifax, NS
    If you have access to a welder, it's about a $25 job. I just picked up the rod at a local retail store. You should be able to buy it at just about any hardware or autoparts place.
  20. Ragin Rabbi

    Ragin Rabbi Semper Fidelis

    Joined:
    Sep 24, 2006
    Oddometer:
    16,448
    Location:
    Western Maryland
    Hey, I'll pay for a set if you make 'em!

    And as an "added" bonus, I'll come and pick 'em up! I grew up in E-town, Park St. back when AMP was still there! I know my way around!

    What do ya say? I have a trip comming up, and wanna get the new Wolfman Paniers, but don't have cash for the bags AND the mounts!!!

    Oh, and I can't weld for do-do.....