KTM 530 EXCR- More better!

[FlyingDutchman]

Originally Posted by Krazyjohnny

....So with all of that said does anyone know what the stock spring rate is for the 08' 530 EXCR? I am currently 230 lbs and will probably add 40 lbs of gear to the bike with the above stuff.

I weigh 270 or at least I did when I bought my 530.

I set it up with EE springs, as the famous Allan Randt picked up the phone when I called for advice.

50 fork springs:

https://www.enduroeng.com/ProductDet...2A9-1177528319

and 9.6 Straight rate rear:

https://www.enduroeng.com/ProductDet...937-1229613545

I'm happy with a click or two of extra rebound damping and a 25ml extra fluid in each fork leg as I was still bottoming the forks once I started pushing it.

[lopaca]

I went with this set up for: 1. better lights, 2. wanted a fairing for the highways and 3. powerlet outlets and gps mount.
I have not given it a test run yet but I will post asap.

[lopaca]

Here is a picture of the gps and powerlet outlets.

[Krazyjohnny]

lopaca,

You gotta give us the maker and model of the fairing and headlight kit.

Thanks Dutchman I will look into those parts.

[KMC1]

Originally Posted by Krazyjohnny

In planning for a suspension upgrade I am also looking at the gear I plan to carry on the bike for 1 to 2 night out and backs. I am looking at a Giant Loop tank bag since it says it is "water proof" although I have heard stories their zippers are not on other bags and the Kriega US70 kit. This should give me plenty of gear storage for all my stuff and clothing. I may come up with some sort of custom rack system after messing with things. Most important things on board will be tools, tubes, tent, sleeping bag, sleeping pad, Jet boil, food, water, and dry clothes. I do not like the Giant loop "horse shoe" style bags. I like the Wolfman Rolie system, but it does not look like it has much capacity.

So with all of that said does anyone know what the stock spring rate is for the 08' 530 EXCR? I am currently 230 lbs and will probably add 40 lbs of gear to the bike with the above stuff.

I'm not really sure what you're asking, but I think you're asking if you're going to need to do suspension work?

The answer to that is YES - you will need to respring it at the least.

I went with the Stiffest front and rear springs from Race-Tech, and it's working OK... not great, but OK.. but then again, I'm so far outside of the "normal" weight range, that it's just not funny.... really.... The front in particular is a bit soft, I may change the fork oil to a heavier weight (left that stock) to try and quell the nose dives on hard descents or stops.

As to the Rolie system, don't forget you can go to the medium sized bags with that, so it will hold a fair amount. Plus there are attachment points on those medium bags to attach another (Size small) bag to them - I would only do that to the center bag personally though.
I haven't used the GL system, but I will say the Rolie system, while taking a few extra minutes to strap everything down, does not move an inch while riding. No flopping or moving around at all. I like it, but yeah, it's definitely not a set up I'd want to ride to Panama with....

While we're at it, I have the stock fork springs and stock rear shock spring from my suspension work I'd like to sell for a few extra bucks, if anyone's interested.

[KMC1]

Originally Posted by lopaca

I went with this set up for: 1. better lights, 2. wanted a fairing for the highways and 3. powerlet outlets and gps mount.
I have not given it a test run yet but I will post asap.

Ohhhhh.... that doesn't look cheap to fall down with.....

[guns_equal_freedom]

530 with the Trail Tech halogen 8 inch light.





This is just a test fit to check for clearance and light aim.

I'll trim the wire, solder connectors and make it look pretty.

Holy carp this thing is bright.

I did the stator too.

I am also buying the ballast plate to use as a cover for the top of the light.

Thanks to Hodakaguy for the recommendation.

[jesusgatos]

Posted something previously about Robo-Boogie riding his 450EXC from Chico to Virginia City on SM wheels with his dirt wheels and riding gear strapped to the back fender with Voile straps. Got to the race, swapped out his dirt wheels, unpacked his riding gear, raced, then packed up and rode all the way back to Chico. Just saw these pics for the first time tonight and forgot that he cruised through Tahoe afterwards on the way back too!

[FlyingDutchman]

Originally Posted by jesusgatos

Posted

The tightest chain ever???

[Krazyjohnny]

I know a respring is needed for the rear. I am trying to determine how much is needed and what the stocker is good for weight wise?

[Hodakaguy]

Originally Posted by guns_equal_freedom

530 with the Trail Tech halogen 8 inch light.





This is just a test fit to check for clearance and light aim.

I'll trim the wire, solder connectors and make it look pretty.

Holy carp this thing is bright.

I did the stator too.

I am also buying the ballast plate to use as a cover for the top of the light.

Thanks to Hodakaguy for the recommendation.

Looks great! While your at it remove the bulb from the light assy, mask off the front glass with tape and spray paint the back side of the light with high temp flat black....the light will look a lot better once installed since your eye's won't be drawn to the bright chrome bulb.

On the wiring you can use a piece of old rubber inter tube and some plastic flex loom to clean it up and hide the wires. Here's a few pics of my install using the inter tube. CLICK HERE

Make sure you run it aimed all the way down on the street . Even then it's pretty bright from the front although I rarely get flashed running it all the way down.

Hodakaguy

[jesusgatos]

Originally Posted by FlyingDutchman

The tightest chain ever???

Chain tension was set initially by removing the shock and then cycling the suspension. Was not tight. Robo's bikes are always in tip-top mechanical shape.

[FlyingDutchman]

Originally Posted by jesusgatos

Chain tension was set initially by removing the shock and then cycling the suspension. Was not tight. Robo's bikes are always in tip-top mechanical shape.

I guess it is an optical illusion

[jesusgatos]

Originally Posted by FlyingDutchman

I guess it is an optical illusion

Nah, just look at the suspension. Sag was set up to race and he was carrying quite a load. Swingarm is almost directly inline with the countershaft sprocket and swingarn pivot.

[tahoeacr]

Originally Posted by Storm Howlet

I was looking at these yesterday on sale for $95, but don't know of anyone who has them to give me any real world feedback.

Acerbis Headlight LED Vision Orange
http://www.mx1west.com/acerbisheadli...ionorange.aspx

DOT version - Acerbis Headlight LED Vision HP Orange
http://www.mx1west.com/acerbisheadli...nhporange.aspx

Acerbis Vision is crap! don't go near it. Got a open box one for $50 and I still waisted my money. LED's are cool but the lights are just to small.