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Old 04-23-2012, 08:36 PM   #166
GSMark OP
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Thanks everybody for your patience.
The Revised XR650L Oil Cooler kit will be available very soon.
The new guard system is a direct replacement for the old guard and will be available as an upgrade.
A "lite" version will be available also. This will work on the NX650 and will be great for supermoto and street/light off-road.
I am working out the details for the XR600. I should have that ready right after the XR650L kits are released.
I will let everybody know when the kits are ready. I do not have a price yet, but I will it make as affordable as possible.
The coolers will be available in unpainted aluminum and black powder-cote.
A new oil line guide is in the works..
A thermostat by-pass valve is available as is the manual by-pass valve that I have been selling.
More info soon.
Here are some photos of the new design:

"LITE" VERSION:


FRAME SUPPORTED:








Cheers,
Mark
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Honda XR650L XR600 NX650 Oil Cooler Kit
KTM 990 Adventure Honda CRF450 Supermoto H-D Sportster Streettracker Honda XR650L
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Old 04-25-2012, 02:29 PM   #167
techforlife
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Holy smokes..........the new pieces are pretty sweet Mark,,fantastic work,,,i really like the countersunk bolt set-up...definately looks sweet..




B
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01 XR650L,102mm JE 11.25:1..NX650 second gear,FMX650 fifth gear,ported CW head,KW valve train,MegaCycle 173X25.FCR MX pumper.42/158 NVCT needle.Cycra probend CRM,Scott`s sharkfin,Xr`s Only casesaver.FMF "Q2",Sutton Oil Cooler,Clarke 4.0,Red XR`s Only skidplate,Doubletake mirrors,Manracks Rotopax rack..one Minature Schnauzer
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Old 04-25-2012, 07:00 PM   #168
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Quote:
Originally Posted by techforlife View Post
Holy smokes..........the new pieces are pretty sweet Mark,,fantastic work,,,i really like the countersunk bolt set-up...definately looks sweet..




B
Thanks Brian.

Here is the new oil line support. It will get rid of 6 parts... nut, bolt, washer, spacer, and clamps. Easier to install too.





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Honda XR650L XR600 NX650 Oil Cooler Kit
KTM 990 Adventure Honda CRF450 Supermoto H-D Sportster Streettracker Honda XR650L
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Old 04-26-2012, 04:39 AM   #169
deejay_xr
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Quote:
Originally Posted by GSMark View Post

Here is the new oil line support. It will get rid of 6 parts... nut, bolt, washer, spacer, and clamps. Easier to install too.

Hi Mark,

To what part of the bike do you attach the oil-line support ?

It looks good !
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Old 04-26-2012, 02:02 PM   #170
techforlife
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Quote:
Originally Posted by GSMark View Post
Thanks Brian.

Here is the new oil line support. It will get rid of 6 parts... nut, bolt, washer, spacer, and clamps. Easier to install too.






Good job Mark.........that`ll cut down on part ordering for you too,,probably a little cheaper for you in the end which would be cool...


B
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01 XR650L,102mm JE 11.25:1..NX650 second gear,FMX650 fifth gear,ported CW head,KW valve train,MegaCycle 173X25.FCR MX pumper.42/158 NVCT needle.Cycra probend CRM,Scott`s sharkfin,Xr`s Only casesaver.FMF "Q2",Sutton Oil Cooler,Clarke 4.0,Red XR`s Only skidplate,Doubletake mirrors,Manracks Rotopax rack..one Minature Schnauzer
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Old 04-28-2012, 04:54 PM   #171
Carter Pewterschmidt
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Quote:
Originally Posted by GSMark View Post
I am working out the details for the XR600. I should have that ready right after the XR650L kits are released.
I'm sure you may know this but the XR600 kit would have to be a bit narrower than the XR650L kit. I noticed the left side cover looked to stick out further than the XR600R side cover and when you look up the part numbers for the bolts that hold it on the XR650L bolt is part number 90004-GHB-710 which is described as a "BOLT, FLANGE (6X40)" and the XR600R bolt is 90092-MG3-000 called "BOLT (6X35)" so it must be about 5mm wider. Since both the XR600R and XL600R side covers take the same bolt then one of your XR600R kits would probably fit up to my XL600R. Let us know when you have one available for I'd like to try one.
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Old 04-28-2012, 06:02 PM   #172
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Quote:
Originally Posted by deejay_xr View Post
Hi Mark,

To what part of the bike do you attach the oil-line support ?

It looks good !




bomber1965 screwed with this post 04-28-2012 at 06:09 PM
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Old 04-28-2012, 06:16 PM   #173
bomber1965
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Quote:
Originally Posted by Carter Pewterschmidt View Post

I'm sure you may know this but the XR600 kit would have to be a bit narrower than the XR650L kit. I noticed the left side cover looked to stick out further than the XR600R side cover

.....photo from post#80 comfirms this.

"Well I have my cooler installed and running on my XR600. It's a beautifully made little thing. Apologies Mark for bolting it to such a ratty looking XR!

It seems to stand a bit further out than it would on an XRL."


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Old 04-28-2012, 07:48 PM   #174
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This thing is a work of art, it is so good looking I will not want to go riding and get it dirty! you have to quit making it look better and better Eagerly waiting to get my hands on one.

Dman
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Old 05-01-2012, 08:48 PM   #175
GSMark OP
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Quote:
Originally Posted by deejay_xr View Post
Hi Mark,

To what part of the bike do you attach the oil-line support ?

It looks good !
It attaches to the original scoop mount on the XR650L.

Thank you bomber1965 for the photos.

Working on the instructions now. You can see how much easier this will be to install than the old design.

OLD:


NEW:
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Honda XR650L XR600 NX650 Oil Cooler Kit
KTM 990 Adventure Honda CRF450 Supermoto H-D Sportster Streettracker Honda XR650L
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Old 05-01-2012, 08:54 PM   #176
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Upgrade for the oli cooler kit.



Things are looking really good for getting kits ready to ship this week.
I just have to revise the instructions.

I spent the weekend at the water-jet shop cutting out parts...





Messy work!

Cheers
Mark
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Honda XR650L XR600 NX650 Oil Cooler Kit
KTM 990 Adventure Honda CRF450 Supermoto H-D Sportster Streettracker Honda XR650L
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Old 05-06-2012, 05:42 AM   #177
jdlcruiser
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Xl600r

Have you heard or tried this on an XL model?

Such Beautiful work. If it didnt work on my bike, I may have to find something else to use it for.

Thanks

JLa
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Old 05-13-2012, 09:03 AM   #178
Carter Pewterschmidt
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Quote:
Originally Posted by jdlcruiser View Post
Have you heard or tried this on an XL model?

Such Beautiful work. If it didnt work on my bike, I may have to find something else to use it for.

Thanks

JLa
He's working on an XR600R kit which should work on the XL. The XR650L has a wider side cover to accompany the electric stater drive, where the XR and XL do not. The XR mounts are the same and shares the same side cover as the XL. The only thing that may interfere is the factory XL skid plate. I hope to try one and do write up on it.
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Old 05-21-2012, 06:47 PM   #179
GSMark OP
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Hi guys and gals.

The kits are now available!
I will update the first page to show the changes and prices. Here is a preview:


You have some options:
• Bare aluminum or black cooler
• HD or Lite kit

Choose the kit and color option and add $15.00 for shipping in the USA. Contact me for international shipping quotes. mark@mega.net

If you want a manual by-pass valve add $69.95. I have a thermostat by-pass valve for 89.95. Mfg. For more info on the by-pass valves look here: http://www.jagg.com/by-pass.htm

note:
When ordering by Paypal, please include a message with your bike model, oil cooler color, and kit option HD or LITE.
If sending a check please include the same information.



A page from the instruction manual for the XR650L "HD" kit:


Cheers,
Mark

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Honda XR650L XR600 NX650 Oil Cooler Kit
KTM 990 Adventure Honda CRF450 Supermoto H-D Sportster Streettracker Honda XR650L

GSMark screwed with this post 05-21-2012 at 06:52 PM Reason: typo
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Old 05-22-2012, 03:25 AM   #180
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Thread title updated as per your request.
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