NX650/XR650 CDI Woes

Discussion in 'Thumpers' started by still southern, Dec 10, 2012.

  1. still southern

    still southern Iron Horse Nomad

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    So based on the reading I've been doing I've got the classic CDI failure. Most likely its just the bad solder joints, but since I live and ride in a rather remote area I don't want to rely on my own repair job (since it's not fixable with bailing wire and duct tape!). I've been looking for a replacement CDI, I'm also in the process of rejetting and making other functionality improvements so I wouldn't mind an improvement. I've come across these units, link here, but haven't heard much about them. Can someone give feedback? Otherwise I figure I'll just get this ebay special. In addition I'll try and repair mine and use it as a spare. Feedback?
    #1
  2. Bell driver

    Bell driver Long timer

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    #2
  3. still southern

    still southern Iron Horse Nomad

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    Hmmm had forgotten about them. How durable is the unit and how hard is it to program? Where I live it can be pretty rough and I plan on a lot of village hopping next summer so durability is huge. How much can you actually gain through programming?
    #3
  4. scrambler66

    scrambler66 Been here awhile

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    There is a drawback with the digital CDIs of Ignitech and M&S when used in the Dominator. They need more battery power, which means, if the battery is weak, it may not fire while the original CDI is still able to start the engine. That’s why I use my expensive Ignitech CDI as a spare, while a cheap ordinary ebay CDI is doing the job just fine :clap
    #4
  5. Bell driver

    Bell driver Long timer

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    If the battery is too weak to run the CDI it will most certainly not rev the starter.What kind of logic is that?:lol3

    The unit comes properly setup from Ignitec :D, no need to fiddle with it unless you want to experiment.

    Edit: The OEM CDI is run by an exciter coil in the stator, these coils tend go south frequently hence the CDI is useless. One more reason to operate the Ignitech unit, peace of mind.
    #5
  6. scrambler66

    scrambler66 Been here awhile

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    Apparently you haven´t got any experience with the dominator, or you wouldn`t ask. Here it´s a common phenomenon that a weak battery is still able to rev the starter, but not able to produce a spark. You can look it up for yourself in the hondadominator.de forum or just ask any long-term NX650 owner. And with the CZ or M&S CDI this behavior gets rather worse.

    With your XLV750 it may be a different story :D, but still southern was looking for a Dommie CDI

    btw: the Dominator is pretty delicate in terms of overheating. So as long as you don´t add a decent oil cooler I would not consider it a good idea to advance the ignition.
    #6
  7. still southern

    still southern Iron Horse Nomad

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    My old VT500C was way worse about not starting with a weak battery. It could crank full speed and not have enough juice. Went with a AGM battery before my cross country trip and that solved the issue.

    What exactly is different about the Ignitech that it doesn't use the exciter coil? Also is it possible to configure the wiring harness to where I could use either box, aka plug and play?

    An oil cooler along with serious rejetting is in the works so I could probably fiddle with the curve just a little. Additionally doesn't the program box have a retard wire so I could back off the advance across the board? Sounds like a good get home possibility if I have to use some really crappy gas in a village (old soviet cars can use like 72 (probably 78 in the states) octane here!).
    #7
  8. Bell driver

    Bell driver Long timer

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    OEM CDI is powered by the exciter coil, the I-unit is powered by the battery/alternator.
    It comes plug&play from the factory.
    If there are more variants of how the CDI is connected (like on the XLV) Ignitec knows that and will ask you which model connector your bike has and outfit accordingly.I didn't change anything in my unit, it came properly setup, inside and outside.
    #8
  9. still southern

    still southern Iron Horse Nomad

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    Hmm...then is the starting problem observed with a lot of TCI/CDIs on Hondas a result of the OEM being connected to the exciter coil rather than to the battery? Is the battery not spinning the engine fast enough to produce a spark, and then that means it'll turn but not start? If so then it would seem that the battery power CDI would work more reliably. Am I off my rocker, or does that seem reasonable?
    #9
  10. rabbitears

    rabbitears Been here awhile

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    Hi

    Sorry to resurrect this thread but it's relevant to my question and I thought it was best to keep all the knowledge in one place. Short version:

    1) mechanic diagnoses faulty CDI as explanation for intermittent fault
    2) mechanic says he will order in replacement CDI for $300 (sigh) and then nothing happens for x weeks

    If I now go and buy a CDI myself (e.g. from http://www.ebay.com/itm/CDI-ECU-Hon...Parts_Accessories&hash=item4cfb9d97d6&vxp=mtr or http://www.motorbike-shop.de/index.php?a=3153&lang=eng ) do I have to do anything more after I plug it back in? In other words, do I need to retune or adjust anything else, or should it just "plug and play"?

    As always, thanks in advance for your kind advice...
    #10
  11. mcma111

    mcma111 Long timer

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    Replacing a CDI requires nothing else to be done. Plug 'n play.

    Kinda like changing a light bulb.
    #11
  12. Homerb

    Homerb Been here awhile

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    Hi Rabbitears, l see your in Sydney. l only had to wait 6 days to get my new CDI from Honda Australia, cost $180.00. The XR650L CDI is the same as the NX650 and CDI, and may be easier to get. Part #30410-MN9-000
    Plug it in and away you go.
    #12
  13. still southern

    still southern Iron Horse Nomad

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    Plug and play it is. I ordered one from Ignitech in the CZ to where I live in Kyrgyzstan. It arrived after a few days and works great. It's programmable and once I get a few other things sorted on the bike I'm going to see what I can do to get it set up with two curves: One for standard ignition and a really retarded one for dealing with the eventuality of having to use really low octane soviet gas to limp out of some remote area. That said it just plugged in and ran great, no more random shutting off and tapping the ignition module while sitting on the side of the road and trying to avoid getting plowed into by a marshrutka.
    #13
  14. rabbitears

    rabbitears Been here awhile

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    Thanks for your advice again, fellas.

    I'm now balancing up whether to order an Ignitech or Wieltronic unit online, or just order a Honda unit locally. The online units are cheaper (even with delivery) and possibly more fancy but the Honda unit might be available a bit quicker and as you can tell I'm not interested in messing around with it too much.
    #14