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07-13-2011, 07:07 PM
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#346 | |
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Trans-Global Chook Chaser
Joined: May 2004
Location: Rotoiti, New Zealand
Oddometer: 2,737
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Quote:
the local dealer wants for a new clutch master, I'm quite amenable to my regular programming of loose women, motorcycles etc being diluted slightly with a little science ![]() Cheers Clint
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'03 KTM 640 LC4 Enduro The wilderness, the desert - why are they not crowded .................................................. .....with pilgrims? |
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07-15-2011, 09:03 PM
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#347 | |
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Beastly Adventurer
Joined: Sep 2009
Location: SE Denver-ish
Oddometer: 2,612
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Quote:
After many oil changes, I started wondering about the threads pulling out of the clutch cover; the three holding the oil filter cover on. So I Loctited 3 studs into the clutch cover and use nuts, steel on steel will last the life of the bike. obtw: I found that I could use more stud threads into the alum than the stock bolts reached into the clutch cover. (close to 1/4", 30% more surface area in the alum threads) Edit: Easier but not as strong: chase the threads, run a bolt in until it bottoms, measure available thread depth, cut a longer bolt that will use all of the threads. Don't let the shoulder on the longer bolt mess you up. (possible longer shoulder).
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2004 DR650: 47,033 miles of The last 314 miles were done with my super, hot rod, whiz-bang, blue KLIM Dakar gloves. Good thing I lost one of my 10 year old Joe Rocket gloves; I didn't know I could ride so fast. ER70S-2 screwed with this post 07-15-2011 at 09:12 PM |
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07-18-2011, 08:24 PM
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#348 | |
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Feral Chia tamer
Joined: Feb 2004
Location: Left of the dial. Canton, NC
Oddometer: 2,607
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Quote:
The PO had cross threaded both the studs on the rear head. After pulling said head (see what I did there, wank wank) I applied heat, channel locks and cursed. Once removed I ran a tap down the holes. The threads "look" good now and the studs thread in properly. They have a little more play than I would like until they are half way in though. I have red, blue, anti-sneeze AND 606 Quick metal silver retaining compound. Would you recommend one of these when I put new studs in or something else entirely? I expect to rebuild this again with new heads in the next 10,000 miles so that's as far as I need it to get.
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Mutt'n the custard. On the outside with my back turned. B.Curvin screwed with this post 07-19-2011 at 04:17 AM |
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07-19-2011, 12:30 AM
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#349 | |
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Tyre critic
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Thanks for that. I must say I'm not keen on putting antiseize on anything not specified in the manual.
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Cheers, Colin KTM LC4 640 Question? Check here first --> KTM LC4 (640) Index Thread Quote:
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07-24-2011, 06:55 AM
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#350 | |
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Dirty_Sanchez
Joined: May 2006
Location: Louisiana, Baton Rouge
Oddometer: 2,120
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Quote:
Is this a blind hole? A threaded hole with a bottom to it? 660 Quick Metal will work just fine in this application. My only fear is if you use it you'll have some difficulty removing the stud down the road when/if time comes for it's need for removal if you don't use some sort of a release agent on the stud. If you don't use a release agent get ready to breakout a blowtorch on the stud along with a large pair of vise grips to get it out. This heat may or may not cause problems in the case. Of the products you mentioned in your bag of tricks 660 is definately what I'd go with since it has the greatest gap filling ability compared to the other products. Two other options are drilling and tapping for a helicoil, or using our Stripped Thread Repair Kit. With the helicoil, you'll need to take measues to ensure perpindicularity, and keeping metal shavings out of the case-which is not that big of a deal. If you take this route, make sure you knock the tang out and hold the helicoil in place at the desired depth with a red threadlocker. With the Form-A-Thread Stripped Thread Repair kit (pn. 28654), you'll paint the release agent on the stud threads, mix up the material in a 1:1 ratio and dab the mixed product into the hole, thread the stud all the way in, wait two minutes and give an easy 1/8 CCW out on the stud, wait another minute, give it another CW in 1/8 turn. Do this 1/8 turn in and out dance for the next 15 minues and your're done. Let it sit overnight before final assembly though. These kits are strong enough that on a 1" stud, the material can resist nearly 130 ft/lbs of torque. Just My two cents. Dirty
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No, really, the mustache means I love you. '09 KTM 250SXF for Sale, take a look: http://advrider.com/forums/showthrea...7#post21410167 |
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07-28-2011, 02:24 PM
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#351 |
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Trans-Global Chook Chaser
Joined: May 2004
Location: Rotoiti, New Zealand
Oddometer: 2,737
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Rocking Horse Shit
Bulls Wool Honest Politicians Loctite 603 All have a similar availability profile in NZ it seems Local shop sez 603 has been replaced by 609. Should I use that instead?Cheers Clint
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'03 KTM 640 LC4 Enduro The wilderness, the desert - why are they not crowded .................................................. .....with pilgrims? |
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07-28-2011, 04:30 PM
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#352 |
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Beastly Adventurer
Joined: Jul 2008
Location: West of Phoenix, Arizona
Oddometer: 8,706
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My latest engine tip:
Have a Pontiac Transport minivan with the 3.8 engine. Few years ago I installed a set of NGK iridium spark plugs, lubing the threads with my then-usual dry graphite spray or some dry moly spray--don't remember which one now. Front bank all came out easily, so started on the killer rear bank. Plug on the pass. side (cyl. no.2) was stuck tight. Could not budge it with my 3/8" ratchet. Switched to my longer 1/2" ratchet, and using ALL of the strength in my hand and wrist, I managed to break it loose--you cannot get any good arm leverage on it because the plugs are so hard to reach on the rear bank. Damn plug fought like hell until it was at least 1/2 way out (real stupid 3/4" reach plugs in a cast iron head--thanks, GM). No head or plug thread damage at all. The other 2 plugs came right out--I was able to unscrew 'em by hand after breaking them loose. Fortunately I had a free sample "stick" of genuine Loctite antiseize compound, so I gooked the new plugs up real well and in they went. That is the last time I'll ever use dry spray lubes on plugs. Now to hunt around for another freebie sample (HINT).
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US out of the UN, UN out of the US. Benesesso screwed with this post 07-29-2011 at 10:04 AM |
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07-28-2011, 07:09 PM
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#353 | |
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Dirty_Sanchez
Joined: May 2006
Location: Louisiana, Baton Rouge
Oddometer: 2,120
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Quote:
No worries with any of the 6XX products except for the 660. Just make sure it sits undisturbed for 24 hours with the sleeve perfectly square to the assy. Old worn out chewing gum and a safety pin, don't ya'll have gum and safety pins down there? You might consider these common items. I bet McGuyver could make it work. Dirty
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No, really, the mustache means I love you. '09 KTM 250SXF for Sale, take a look: http://advrider.com/forums/showthrea...7#post21410167 |
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07-28-2011, 07:15 PM
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#354 | |
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Dirty_Sanchez
Joined: May 2006
Location: Louisiana, Baton Rouge
Oddometer: 2,120
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Quote:
Good observation though. The stuff comes in a brush-top for a reason. Cast iron heads with spark plug threads aren't overly choosy with anti-seizes. But on Aluminum heads don't ever use a copper anti-seize on the threads. Any other anti-seize choice is better than copper. Anyone ever heard of a little thing called galvanic corrosion? They don't play well together. Dirty
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No, really, the mustache means I love you. '09 KTM 250SXF for Sale, take a look: http://advrider.com/forums/showthrea...7#post21410167 |
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07-29-2011, 08:04 AM
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#355 |
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Rectum Non Bustibus
Joined: May 2009
Location: Dearborn, MI
Oddometer: 3,649
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Champion sells a sparkplug-specific anti-seize compound. I got mine from Aircraft Spruce & Specialty.
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10 Ducati 1098 Streetfighter S - "Sleipnir" 09 Kaw Versys "The problem with Socialism is that you eventually run out of other people's money" _____ Margaret Thatcher |
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07-29-2011, 03:08 PM
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#356 |
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Dirty_Sanchez
Joined: May 2006
Location: Louisiana, Baton Rouge
Oddometer: 2,120
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Team-
Here's another good technical assistance site sorta like a facebook kinda thing we just kicked off. http://loctitejobdone.ning.com/ ...and if you're going to Sturgis pack your camera and submit some photos to get your name in the hat to win some Loctite Swag. Dirty
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No, really, the mustache means I love you. '09 KTM 250SXF for Sale, take a look: http://advrider.com/forums/showthrea...7#post21410167 |
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09-02-2011, 05:20 AM
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#357 |
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Beastly Adventurer
Joined: Feb 2007
Location: 40 Square Miles Surrounded By Reality (Madison Wi)
Oddometer: 1,496
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Three Bond Sealock #10?
I'm shortly going to be installing a new thermoswitch in the radiator of my atv. The factory service manual says to use Three Bond Sealock #10, I can't seem to find it, it might be obsolete.
My question, is there an equivalent product out there? Followup, do I even need to use anything? It did not appear to have anything on the threads from the factory, and there is an oring on the switch.
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Dave in WI 2002 ZRX1200R 1975 XL100 1988 DT50 "Daddy, it's five o'clock sometime!" |
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09-02-2011, 12:24 PM
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#358 | |
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Dirty_Sanchez
Joined: May 2006
Location: Louisiana, Baton Rouge
Oddometer: 2,120
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Quote:
Two things: Don't trust a fart if you're over 40, and don't trust an O-Ring. Get some 567PST or 565 thread sealant. Make sure the male and female threads are clean, then two threads back from the end apply a band of either product and assemble. 20 years from now it'll be sealed and you'll still be able to take it apart. Dirty
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No, really, the mustache means I love you. '09 KTM 250SXF for Sale, take a look: http://advrider.com/forums/showthrea...7#post21410167 |
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09-02-2011, 12:43 PM
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#359 |
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Beastly Adventurer
Joined: Feb 2007
Location: 40 Square Miles Surrounded By Reality (Madison Wi)
Oddometer: 1,496
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I'm over 40 and still trust my farts... Regardless I'll take your advice on the sealant. Thanks!
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Dave in WI 2002 ZRX1200R 1975 XL100 1988 DT50 "Daddy, it's five o'clock sometime!" |
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09-02-2011, 07:37 PM
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#360 |
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Beastly Adventurer
Joined: Sep 2009
Location: SE Denver-ish
Oddometer: 2,612
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__________________
2004 DR650: 47,033 miles of The last 314 miles were done with my super, hot rod, whiz-bang, blue KLIM Dakar gloves. Good thing I lost one of my 10 year old Joe Rocket gloves; I didn't know I could ride so fast. |
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