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Old 06-18-2012, 10:58 AM   #7246
Droptarotter
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Joined: Jul 2007
Location: Cloverdale
Oddometer: 1,182
I'll try having a look later, but for now..............I'd put the copper washers under any bolt that does not have a blind hole.
The only ones I can think of at the moment are the rocker cover and small oil filter bolts.

Cheers
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Old 06-18-2012, 06:41 PM   #7247
overlandr
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Bump for Tseta.
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Old 06-18-2012, 09:09 PM   #7248
Gerst
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Quote:
Originally Posted by Tseta View Post
A rather urgent question, if someone is able to help me out:

I'm currently performing "open heart surgery" on my bike here in Siberia and for some reason, I don't remember which of the engine case bolts, starter flange bolts, clutch case bolts and magneto case bolts have copper washers under them. The engine manual or the parts book are not being very helpful either. The engine is going back together at a good pace now, so if anyone remembers or is able to help in finding a definitive answer for the location of the copper washers, I would be very grateful. Thanks in advance!

Cheers,

Tseta

www.viasiberia.blogspot.com

I'm not sure if these help but here are some pics from my 07. The only copper I can see though the dirt are the 6 on the valve covers and the 4 on the head kind of "inside" the valve covers.






















Gerst screwed with this post 06-20-2012 at 05:55 AM
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Old 06-18-2012, 10:07 PM   #7249
bmwktmbill
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Quote:
Originally Posted by Tseta View Post
A rather urgent question, if someone is able to help me out:

I'm currently performing "open heart surgery" on my bike here in Siberia and for some reason, I don't remember which of the engine case bolts, starter flange bolts, clutch case bolts and magneto case bolts have copper washers under them. The engine manual or the parts book are not being very helpful either. The engine is going back together at a good pace now, so if anyone remembers or is able to help in finding a definitive answer for the location of the copper washers, I would be very grateful. Thanks in advance!

Cheers,

Tseta

www.viasiberia.blogspot.com

Tseta, From the KTM LC4 Repair Manual...pg 6-14D
Imagine the clutch case cover round portion is a clock, the bolts at 10 o'clock and 4 o'clock get the washers. I Loctite all the bolts, add oil to the crank.

BTW recently I put my clutch together incorrectly and had to go back and follow the steps in the assemby portion of the repair manual for getting the clutch plate cover on correctly, etc.

Wish I was with you.
bill
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bmwktmbill screwed with this post 06-18-2012 at 10:15 PM
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Old 06-19-2012, 08:02 AM   #7250
Tseta
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Thanks to all who replied to my question about the copper washers on the engine bolts. I believe with these pieces of knowledge I will be able to continue assembling the engine.

Cheers,

Tseta
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Old 06-19-2012, 09:16 AM   #7251
bmwktmbill
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Tseta,
Tried to access your blog with the link but it didn't go.
Can you post the link again.
What happened to the engine?
I was not aware of your problems.

And in Russia, very interesting.
bill
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"On the road there are no special cases."
Cormack McCarthy-The Crossing

The faster it goes the faster it breaks.
And high performance=high maintenance.
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Old 06-19-2012, 10:04 AM   #7252
liferider
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Quote:
Originally Posted by bmwktmbill View Post
Tseta,
Tried to access your blog with the link but it didn't go.
Can you post the link again.
What happened to the engine?
I was not aware of your problems.

And in Russia, very interesting.
bill
Bill, today I had the same problem accessing the blog, but using this link now I can make it: http://www.viasiberia.blogspot.com.ar/
Cheers!
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Old 06-19-2012, 10:10 AM   #7253
makazica
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Here it is Bill:

http://www.viasiberia.blogspot.com/


Hopefully you get it running again Tseta, if you think I could help contact me!

M.
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Old 06-22-2012, 08:06 PM   #7254
flashover604
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http://

Something here is not like the others...

Found a little campground bar with awesome homemade food and a train horn mounted on the deck out in the middle of NOWHERE in West Virginia off the Hatfield and McCoy trails tonight.
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Old 06-23-2012, 04:07 AM   #7255
Cruiser
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Where on H&M trail is that? I'm planning a fall trip..
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Old 06-23-2012, 06:13 AM   #7256
flashover604
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Quote:
Originally Posted by Cruiser View Post
Where on H&M trail is that? I'm planning a fall trip..
It's a place called "Riders Paradise" off of one of the outlaw trails that spurs off of connector trail 20 of the Indian Ridge system. It's $25 a night per person in a cabin. Apparently it's a little more lax when it comes to noise than Ashland Resort where we're staying after hours. We got... Reprimanded.... for being loud after ten. We were nowhere near loud, but oh well. It's a good time. I had water halfway up the tank on one river crossing. I wish I had a video or picture of it. There were thirteen crossings on that trail.
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Old 06-23-2012, 09:18 AM   #7257
Cruiser
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I'm making a note of that! Thanks! I'm not loud but I'm not quiet either.. I've bothered my neighbors here at the house just talking around the campfire at night..
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04 KTM exc-ds!-its street legal,really officer it is! well..
03 KTM 625-gone....
97 GG 250ec-for sale,, just email me if interested
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Old 06-23-2012, 11:12 AM   #7258
cedew
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Originally Posted by jmcclesk View Post
nice paint!! i like your sig line.I feel better when people arent around also!
It would be even better with proper there/their/they're usage.
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Old 06-25-2012, 03:04 AM   #7259
mxchamp
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Quote:
Originally Posted by cedew View Post
It would be even better with proper there/their/they're usage.








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Old 06-26-2012, 02:10 AM   #7260
dnrobertson
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What happened to ZeroDog

Hi, Looking for contact details for ZeroDog (a member on ADV). Used to be a 640 owner and I heard he was good with the suspension. Anybody know what happened to him, or have contact details?
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