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Old 04-30-2015, 04:32 PM   #1
Ray R OP
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Joined: Dec 2006
Location: Aurora, OR
Oddometer: 682
DR650 Magneto Cover Replacement

I'm working on replacing the scratched up magneto cover on my 2009 bike with a new one. What I thought would be a simple task is turning out to be tougher than I thought.

While I was pulling the cover off, a washer came loose from somewhere and stuck to the magneto. It obviously doesn't belong stuck to the magneto. I think it goes on the end of a shaft coming out of the engine with the fine tooth gears on it....middle one of three....the one that has a bushing (not the bearing or nothing) in the magneto cover. Can anyone verify? It's the only shaft where it fits right. I'm assuming it goes on that shaft as a spacer between the gears and the magneto cover.

I tried looking it up on a Suzuki parts diagram, but can't seem to find it.

Any help is appreciated!

Ray
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Ray R screwed with this post 04-30-2015 at 05:14 PM
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Old 04-30-2015, 05:47 PM   #2
boardrider247
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su0408004063 by boardrider247, on Flickr

Number 5, there are two on that sprocket one inside and one outside.
I did the same thing and didn't catch that the washer was stuck there right away. Ended up destroying my stator.
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Old 04-30-2015, 06:13 PM   #3
Ray R OP
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Perfect! Exactly what I needed. Thank you!

Ray
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