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Old 03-05-2015, 04:50 AM   #1
Martin336 OP
Joined: Mar 2015
Location: Australia
Oddometer: 1
KTM 690 E Starter issue, help please!

Hello Everyone,
Having a fairly serious problem with my friends starter clutch on a 2008 690 Enduro with ~13,000kms on the clock.

Following intermittent starting failure (starter motor spins but nothing happens) we concluded a problem with the starter clutch and took it to a KTM dealer for repair.
After taking it apart they sent the photos attached and this info:
The two damaged parts are a result of the bearing failure.
If a new bearing were to be fitted to these parts it would lead to repeated failure.

Primary gear 75032000102 $225.91 Out of stock as advised ETA 4 weeks.
Freewheel gear 75040020000 $153.60
Freewheel bearing 75040026000 $132.62
Clutch cover 75030025000 $24.17
Clutch lock washer 75032018000 $26.11
2Hrs labour $180
Sundries $10
Total $752.41

Out of stock item can be sent on the next available shipment from the factory in Austria.

The primary gear is a 690 LC4 specific part.

The main issue here is that adding in fitment time it will be 5 weeks to get the bike back.

Are the parts beyond use or would it be possible to still use the primary gear as it is? Any advice or suggestions would be greatly appreciated.

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