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01-23-2013, 11:40 AM
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#3316 |
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Dumba$s Jarhead
Joined: Aug 2008
Location: Newport, RI
Oddometer: 2,858
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I think in the rush to find fixes for the overheated gas/locked up fuel pump/clogged fuel screens issues the community came up with a plethora of answers.. not all of which need to be implemented on any one bike. Header wrap, heat blanket, heat fan, lower temp BMW thermostat switch, Can-am inline fuel filter, more open exhaust, etc (did I forget any??) Anyway, I have an aftermarket exhaust, heat blanket, the replacement OEM fuel pump and I have run slow, gnarly single track in 90 degree days and the bike starts right up. I think as long as you have done one or two of the mods, ALL are not necessary. I may wrap the header some day when I have the bike completely apart, because I already have the wrap on hand, but I am not going to go out of my way to do it because the bike just doesnt need it.
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We are enmeshed in the cancerous discipline of "security." And in the worship of security we fling our lives beneath the wheels of routine - and before we know it our lives are gone. |
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01-23-2013, 11:50 AM
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#3317 | |
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Gnarly Adventurer
Joined: Jan 2008
Location: merrimack,N.H.
Oddometer: 437
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Quote:
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09 Husaberg FE 570 07 Honda XR 650R 11 BMW R1200GSA |
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01-23-2013, 11:59 AM
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#3318 |
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Broken Roadie
Joined: Oct 2006
Location: Lake Sherwood, CA
Oddometer: 2,790
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That is the old filter which has been replaced with this one. 78141013190 http://www.ktm-parts.com/78141013190.html "New fuel filter with a mesh width of 20µ ”microns” identified by the light gray color of the frame (previous mesh width was 10µ with a black frame). " |
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01-23-2013, 01:35 PM
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#3319 | |
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Adventurer
Joined: Dec 2008
Location: sno ho
Oddometer: 44
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Casey |
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01-23-2013, 01:56 PM
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#3320 | |||
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Gnarly Adventurer
Joined: Sep 2008
Location: North Bay Area, CA
Oddometer: 345
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![]() I believe there was a recall for the inline filter, and also for the fuel pump (brown-top vs. black-top fuel pump) . If you order the new injector, it comes with an inline filter and a replacement one-time use host clamp (see pic above). BUT - if you go to your local KTM dealer he might have the warranty kit for the 500 EXC in stock, which just has the filter and a reusable hose clamp (but I don't know the part number or the recall info) I think. I had hard-start issues, so I went with a new injector. I've only had a few goes so far, but indications are that my hard-start issue is completely resolved now. Quote:
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'06 BMW R1200GS - '11 Husaberg FE570S - http://photos.boggis.com |
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01-23-2013, 03:03 PM
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#3321 |
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SRG
Joined: Nov 2004
Location: Charlottesville, Virginia USA
Oddometer: 895
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Some great technical stuff here that I'm not smart enough to add anything to but it makes good reading, so thanks to the experts.
One small point I can add is on the header wrap. I don't like the stuff, it's ugly, promotes corrosion, and adds thickness creating clearance problems. Why not ceramic coat, inside and out? - reduces heat (as does the wrap), inhibits corrosion, doesn't add significant thickness and looks nice. The PO of my FX450 did 2 things to mitigate exhaust heat - ceramic coated header pipes and put on an FMF Powercore 4 muffler. The bike hasn't overheated, boiled fuel or had fuel pump problems. He had this done by the dealer before delivery. While I'm here, I found that the tractor owners manual tube sold by gatogato in vendors will fit/clear everything and can be mounted inside the left rear fender. I have some pics of what I did and will try to post them up here later. I wanted to try a little windshield added to the mask. I mounted the KTM 690 Touring Screen using some stand offs and long bolts. Haven't tried it out but it seems sturdy enough and looks good. I had a similar setup on my old 640Adv that worked well. Again, I have some pics of the result that I'll post if anyone's interested.
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Lazy Traveler |
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01-23-2013, 03:36 PM
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#3322 | |
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Broken Roadie
Joined: Oct 2006
Location: Lake Sherwood, CA
Oddometer: 2,790
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Quote:
I like the looks of that touring screen, seems like it would help on cold long days, thanks for posting. Not too pricy either. http://www.ktm-parts.com/76508065000.html The tool tubes don't fit on the FE570S as it's a different subframe with cutout to hold emissions stuff the bike required to be 50 state street legal. I'm sure some other guys might want to see yours though, cyborg has one on his 390.
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A Roadie in Motion LostRider.com Come to Southern California for a Lost Rider Fly and Ride Adventure! Lost Rider screwed with this post 01-23-2013 at 03:55 PM |
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01-23-2013, 04:54 PM
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#3323 |
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Ridin' Dave
Joined: Jul 2007
Location: Las Vegas
Oddometer: 133
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LR;
Looks like maybe you were up on El Camino Cielo maybe near Gilbraltar Rd? I've been up there a couple of times and ridden it over to the motocross track/Divide Peak route and beyond. Nice views and a nice ride too ! Dave
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'11 Beta 450RR Sold '13 CRF250L... Sold '11 'Berg FE570S .. Sold |
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01-23-2013, 07:50 PM
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#3324 |
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High Roller
Joined: Aug 2004
Location: Planet Reno
Oddometer: 5,127
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First air filter cleaning. 22 hours on the bike.
Found some oil in the airbox. Normal? ![]() Also, wired up a powered lead for my mini pump on to what looks like a relay. Hook up make sense? Should I put in an inline filter? ![]() Last thing, should I be concerned that my foam air filter is brown now and not green? I cleaned it pretty good. ![]() and no I'm not going to use the search button ![]() Thanks scorpion screwed with this post 01-23-2013 at 08:01 PM |
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01-23-2013, 08:16 PM
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#3325 | |
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Potius Sero Quam Numquam
Joined: Jun 2004
Location: Pacific NorthWet
Oddometer: 4,397
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I just ordered up that touring screen, and will try that out. Remember when ordering from ktm-parts/berg-parts, create a login, which gives you a lower price and then also use the coupon code: RIDETHEWORLD to save an extra 5%. |
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01-23-2013, 08:25 PM
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#3326 | |
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Potius Sero Quam Numquam
Joined: Jun 2004
Location: Pacific NorthWet
Oddometer: 4,397
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01-23-2013, 11:51 PM
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#3327 | |||
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Gnarly Adventurer
Joined: Sep 2008
Location: North Bay Area, CA
Oddometer: 345
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Quote:
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Lazy git.
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'06 BMW R1200GS - '11 Husaberg FE570S - http://photos.boggis.com |
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01-24-2013, 01:51 AM
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#3328 | |
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Gnarly Adventurer
Joined: Mar 2005
Location: Pilbara
Oddometer: 316
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Quote:
Rather than twisting anything or putting pressure on any of the mounts I will extend the bracket. Rick |
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01-24-2013, 06:40 AM
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#3329 | |
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Bike-aholic
Joined: Nov 2006
Location: Okiehoma
Oddometer: 2,064
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Quote:
Holy Crapoly 22 hours until first air filter cleaning!Why? Keep that up with a foam filter and you won't have to worry about cleaning it much longer. You're motor will be dead soon! Its the easiest filter to access for cleaning in the whole motorcycle world. Doesn't even require a wrench to access.Throw that one away and replace it with a new filter. In fact, buy two filters.....like the other guy said. Keep a clean one on hand as a spare. Swap them out after 5 hours or so. I'll refresh mine after a day or two of riding in the dusty trails. I wash mine gently & thoroughly in a bucket of hot water and liquid Dawn dishwashing soap. Rinse thoroughly, squeeze out gently, and hang dry for a few days in the garage. Then, bag it in a ziploc storage bag to keep it clean on the shelf...ready for the next swap. Piece of cake that way, and always ready. You don't have to buy fancy high dollar cleaning solutions, though there is nothing wrong with doing so. You definitely need to add oil to the clean foam filter before installing on the bike. I use PJ1 Foam Air Filter Oil in an aerosal can which I buy from the motorcycle shop. There are other brands available to. Just make sure its for "Foam Air Filter" not a paper filter. And, don't over do it. No need to drench it and wring it out with oil. Just give it a good outer coating and squeeze/rub/work it into the foam gently to cover the whole surface area. This helps trap small dust particles from passing thru the foam material. Yes, the filter will stain a bit....and a bit more over time. That is normal and doesn't necessarily mean it is not clean. The fresh new color will fade and stain. BUT yours looks terrible.....start over with a new one. They are fairly cheap. Don't clean the filter with gasoline repeatedly. Ok once in a long while. But continual exposure to gasoline or solvents will deteriorate the foam material and disbond the glued seams.......its a twin air filter with two types of foam glued together. Gasoline will disintegrate it over time. Upon re-installation, coat the bottom mating surface of the filter (where it smashes onto the bottom of the filter box) with a thin layer of grease. I use my finger to wipe a fair amount of Bel-Ray bearing grease around the perimeter of the filter. This helps maintain a good seal to the airbox beneath the filter....keeping any particles from sneaking in there. Lots of "sucking" going on down there....the engine intake pulls in a lot of air. Regarding the oil inside your airbox, no worries. It looks normal to me based upon your statement of 22 hours operations without a cleaning. Just wipe it up and clean the inside of the airbox carefully. Don't drop any dirt down into the intake tube to the throttle body. I have a small amount of oil pooled up inside my airbox (like that...just not as much) each time I replace my filter. Hope that helps you out. HF
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'13 Husky TR650 Terra, '11 Husaberg FE390, '10 BMW F800GS, '71 Honda CL70 Bergs Over the Rainbow Texas or Bust! BigDog/Highfive--Fall Colors in Missouri 2011 Athena Big Bore Project The Other Side of Nowhere Highfive Goes Dragon Hunting WRRDualsport.com |
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01-24-2013, 06:57 AM
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#3330 | |
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Gnarly Adventurer
Joined: Dec 2009
Oddometer: 224
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Quote:
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Proudly supporting Craig Bounds Dakar 2013 www.craigboundsdakar.com ![]() Mine's a 70Degree Berg 09 FE450 ![]() |
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