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Old 01-07-2014, 03:27 AM   #1
Martyred OP
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1190 Twin Nolden/Hella (90mm) Lighting Project with alternative Windscreen

In the past, I was more a silent reader of all the great modifications done by this community here. And I have to say that I am kind of inspired by all these creative riders. After a long phase of studying the different threads, I decided to do something by myself.
As an owner of the new 1190 R I was a little bit annoyed by the windscreen and the front of the KTM. I was jealous by looking to the 950/990s and there great rally screens and the option of a twin hella light mod.
This could be done to the 1190 too, I thought. So let’s start right away. Beside the twin lights whether by Hella or Nolden (which I chose, because they are cheaper and have the same mounting geometry) I had to think of the integration of the DLR.
First I will build up a prototype model, than making a negative form from epoxy and in the end using the negative form to get the final windscreen with epoxy and glass/carbon fibers out of it.
For the future it wouldn’t be possible for me to start a small series. I don’t have the capabilities to produce a certain quantity. I think there are other riders out there who have that. So this thread is more to see as an inspiration for others. With some of them I have already spoken and I think there will be something in the future. But of course I am always open to share my experience with someone who’s interested in doing the same.
But first I will give you a list of the parts I am going to use:
Lowbeam 90mm Halogen low beam 12V Articel-No. 90900HA 63,88€
Highbeam 90mm Halogen high beam ECE, Articel-No. 90900HF 53,74€
Angel Eyes 2 x 110mm 36 SMD LED Ring White Angel Eyes
DRL Dimmer LED Tagfahrlicht Modul Relais dimmbar
Xenon Kit 35W DC Xenon Nachrüstsatz HID SET H11 5000k KIT
CAN BUS Canceller XENON HID Widerstand Canceller CANBUS Module no Error H1 H3 H4 H11 9004

So here we go with some impressions:
The light modules by Nolden (more or less equal the Hellas):


The aluminum frame for the lights with the holder for the angel eyes:












With the tubes for the lights and DRL:






Fixing the tubes and building up the wind screen:














The early prototype on the bike:









Lights on:








That’s the progress so far. Further steps will be documented here as well…

Greetings from Berlin!

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Old 01-07-2014, 03:48 AM   #2
PPiA
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Cool!

What's the turbulence like?
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Old 01-07-2014, 04:03 AM   #3
Martyred OP
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Cool!

What's the turbulence like?
Didn't had chance to test it yet! And that's only the model of the windscreen! It gives only the shape for the negative form! It's not made for riding (mixture of diffrent materials)...
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Old 01-07-2014, 07:02 AM   #4
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If you hit that with your face it is not going to look pretty.
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Old 01-07-2014, 07:10 AM   #5
Master
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Cool project!
However, now KTM finally did an effort to build a fairing that is adjustable to taste and does not create too much turbulence around the riders head, why would you want to go back to a 990-like screen most of us tried to find better alternatives for in the past?
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Old 01-07-2014, 07:21 AM   #6
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Laugh

I think it makes the front of the 1190 look better
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Old 01-07-2014, 08:26 AM   #7
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good work,a look is great
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Old 01-07-2014, 08:48 AM   #8
Martyred OP
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Quote:
Originally Posted by Master View Post
Cool project!
However, now KTM finally did an effort to build a fairing that is adjustable to taste and does not create too much turbulence around the riders head, why would you want to go back to a 990-like screen most of us tried to find better alternatives for in the past?
It depends how tall you are. (i am 1,88m) My experience shows that the R screen (doesn't matter with adjustment) creates terrible turbulences. The normal @T screen is better but still noisy. And the touring screen is ugly as hell and if you want to go offroad no acceptable choice in my eyes.
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Old 01-07-2014, 10:02 AM   #9
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Quote:
Originally Posted by Martyred View Post
It depends how tall you are. (i am 1,88m) My experience shows that the R screen (doesn't matter with adjustment) creates terrible turbulences. The normal @T screen is better but still noisy. And the touring screen is ugly as hell and if you want to go offroad no acceptable choice in my eyes.
Nice work Martyred. I'm continually fascinated by talents different people bring to this community.

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Old 01-07-2014, 10:17 AM   #10
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ooooh la la!! Looks fresh!
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Old 01-07-2014, 11:22 AM   #11
ÖÖ.
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WOW! first good looking 1190
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Old 01-07-2014, 12:08 PM   #12
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Sick. I am way to lazy to ever do something like this. You should license to Touratech or similar so we can all copy your Genius.

I am kind of curious what a side by side light setup would look like though.
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Old 01-07-2014, 01:10 PM   #13
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Cool upgrade...

But I'd seriously reconsider having a sharp point at the top of your shield to rip your jugglar after your first over the bars mishap... Especially all the R model riders hitting unexpected whoops.
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Old 01-07-2014, 01:29 PM   #14
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But I'd seriously reconsider having a sharp point at the top of your shield to rip your jugglar after your first over the bars mishap... Especially all the R model riders hitting unexpected whoops.
As I wrote, that is not the final windscreen!!!! That is just the model/prototyp for getting the shape.

The final screen will be cutted:

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Old 01-07-2014, 01:32 PM   #15
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I agree, some sort of flex/breakaway would help you big time if you Endo. You should seriously consider this.
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