990/950 Twin Hella (90mm) Lighting Project

Discussion in 'Crazy-Awesome almost Dakar racers (950/990cc)' started by BMacW650, Jul 13, 2013.

  1. BMacW650

    BMacW650 .

    Joined:
    Nov 16, 2008
    Oddometer:
    751
    Location:
    Troy Michigan
    To clarify what I said.
    Cost effective: leave the stock screen alone. In my case I have a short screen I use for summer, and a stock one for touring, etc. So I want to keep the headlight unit self contained. This is cheaper than getting custom screen. Because the 60mm high beam is very long, it's two deep to use the 60mm for high and low beam.

    Look: Having said the above, it is possible to have the much lower profile 90mm high beam along with a 60mm low beam. But to me, it does not look as good. Also the two lamps would use different bulbs which is less convenient on the road.

    Now that I have a set of acrylic lenses to maintain the twin 90mm look, it's possible to put whatever light you want in the back. You can put a square squadron led as high beam, or the 60mm low beam on the bottom. It wouldn't destroy the look.

    Hope this helps.
  2. ebrabaek

    ebrabaek Long timer

    Joined:
    Jan 12, 2010
    Oddometer:
    4,914
    Location:
    Grand Valley, Colorado
    Thanks for the info. I to like the sharp cutoff on the 60mm, as compared to the 90mm. On my app. I can use either, as I have'em side by side. With regards to beam pattern only, specially with HID conversion, do you have a preference, as if you did not have to pay attention to the housing size...??? That picture of the 60mm looks real good. Thank you for helping.:clap:clap
  3. BMacW650

    BMacW650 .

    Joined:
    Nov 16, 2008
    Oddometer:
    751
    Location:
    Troy Michigan
    I prefer the throw distrance of the 60mm. The 60mm has better looking cut offs . But since I had the 90mm, I found that it throws more stray lights around the cut off, which is actually better in practice.

    I would definitely not recommend the 60mm high beam. I just don't find the projector lens effective for high beam application. For what you are doing, you might be better off going with the 90high, and 60low. Would also retain that beemer asymmetric headlight look.

    I gave my friend my 60mm setup, so he can play with them on his 1200gs. I was going to help him but he's a stubborn guy :lol3
    If it was warmer, I'd get both bikes together and take some pictures for you. But we are all getting anally rapped by this crazy cold right now :cry

    [​IMG]
  4. ebrabaek

    ebrabaek Long timer

    Joined:
    Jan 12, 2010
    Oddometer:
    4,914
    Location:
    Grand Valley, Colorado
    You are not kidding, in regards to the cold. We are spoiled here in the desert where the highs tomorrow will be around 70..... Sorry :D. I really appreciate your help, and I think I will take your recommendation to heart, and go with the 60/90 combo. If I could send up some warm air....I would.
    Thanks again. :clap:clap:freaky
  5. BMacW650

    BMacW650 .

    Joined:
    Nov 16, 2008
    Oddometer:
    751
    Location:
    Troy Michigan
    I took some time off making a new mask. This one will provide a more secure fit, but it must be accessed with the entire assembly off.

    The mask will mount independent of the light bracket. and additional lip is added around the entire mask behind the windscreen to prevent splashes getting behind too easily.

    I still have 3 full kit, I will finish with this version of the mask. I decided to not make any more wiring harness and brackets, because it was costing me too much money and time.

    You can get a hold of me if you would like to get just mask+lens protector, and make your own wiring harness and bracket. I will send you a copy of all the drawing you need to fit them together. I wouldn't want all the efforts that went into this go to waste.


    [​IMG]
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  6. BMacW650

    BMacW650 .

    Joined:
    Nov 16, 2008
    Oddometer:
    751
    Location:
    Troy Michigan
    Here is the new mask fitted with aftermarket screen.

    Thanks LumberJeff for taking them and providing me valuable feedback.

    [​IMG]

    [​IMG]

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  7. Lumberjeff

    Lumberjeff River City MC

    Joined:
    Dec 21, 2012
    Oddometer:
    98
    Location:
    Tacoma, WA
    Thank you! Your customer service & knowledge has been amazing. Just like your light kit!

    I highly recommend this upgrade.:thumbup:

    Sent from my LG-VM696 using Tapatalk 2
  8. BMacW650

    BMacW650 .

    Joined:
    Nov 16, 2008
    Oddometer:
    751
    Location:
    Troy Michigan
    So the mask will allow many lamps to be mounted, and the lens covers will retain the symmetric 90mm look.

    [​IMG]

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  9. Chuckracer

    Chuckracer Jerkus Maximus

    Joined:
    Aug 26, 2007
    Oddometer:
    8,700
    Location:
    Lowville, NY
    I'm thinking about this. I got caught out late last night and am now of the opinion that the Euro headlight only sucks marginally less than the stock candle. Cant See Shit.
  10. CoFloW

    CoFloW Pray For Snow.

    Joined:
    Oct 17, 2012
    Oddometer:
    26
    Location:
    Biggest LiL City.NV
    BmAc... Dirty divorce just about finalized! Woman moved out so i moved the KTM into the kitchen! Gonna be starting the process now for the BMaC conversion! Will keep u posted sir!!:D
  11. CoFloW

    CoFloW Pray For Snow.

    Joined:
    Oct 17, 2012
    Oddometer:
    26
    Location:
    Biggest LiL City.NV
    BmaC! Hats off to you sir!!! Amazing!! Awesome!!!! Took the bike out last night for the first time and had a ride in the night unlike any i have had before!!! A++++ Thank you for your skills and Talent!!!
  12. CoFloW

    CoFloW Pray For Snow.

    Joined:
    Oct 17, 2012
    Oddometer:
    26
    Location:
    Biggest LiL City.NV
    I'm computeretard and can't get the ball rolling so gonna email em to ya sir?
  13. DesertSurfer

    DesertSurfer Tail sprayin

    Joined:
    Feb 20, 2009
    Oddometer:
    1,582
    Location:
    City of the Angels
    BMac's support made my install breezy. My only concern was how the headlight fascia was going to hold in place over the vibes and stress of off road Baja...

    [​IMG]

    After two Baja trips it's stayed in place with no problems. Since I had an early version I had to trim the inner posts an extra 1/4 inch which allowed the fascia tabs to lock in properly. I also applied a medium grade silicone adhesive at the posts which gives additional secureness while still allowing future removal. I'm really happy with this kit and feel very fortunate to be a lucky recipient.
  14. CoFloW

    CoFloW Pray For Snow.

    Joined:
    Oct 17, 2012
    Oddometer:
    26
    Location:
    Biggest LiL City.NV
    :D Amen!!
  15. BMacW650

    BMacW650 .

    Joined:
    Nov 16, 2008
    Oddometer:
    751
    Location:
    Troy Michigan
    Thanks for the kind words. Nice paint job on the bike.

    [​IMG][​IMG][​IMG][​IMG][​IMG][​IMG][​IMG][​IMG]
  16. Maprescue

    Maprescue n00b

    Joined:
    Apr 20, 2007
    Oddometer:
    2
    Wow just found this tread,,,, I am in if you are still making them..

    Have you tried to swap the HID to LED? or all for LED for that fact?
  17. juames

    juames Have Fun, Don't Die!

    Joined:
    Aug 16, 2008
    Oddometer:
    2,560
    Location:
    Ottawa
    +1 pm sent!
  18. GeoRS

    GeoRS n00b

    Joined:
    Apr 19, 2015
    Oddometer:
    1
    Location:
    Athens,Grecce
    <!--[if gte mso 9]><xml> <w:WordDocument> <w:View>Normal</w:View> <w:Zoom>0</w:Zoom> <w:TrackMoves/> <w:TrackFormatting/> <w:punctuationKerning/> <w:ValidateAgainstSchemas/> <w:SaveIfXMLInvalid>false</w:SaveIfXMLInvalid> <w:IgnoreMixedContent>false</w:IgnoreMixedContent> <w:AlwaysShowPlaceholderText>false</w:AlwaysShowPlaceholderText> <w:DoNotPromoteQF/> <w:LidThemeOther>EL</w:LidThemeOther> <w:LidThemeAsian>X-NONE</w:LidThemeAsian> <w:LidThemeComplexScript>X-NONE</w:LidThemeComplexScript> <w:Compatibility> <w:BreakWrappedTables/> <w:SnapToGridInCell/> <w:WrapTextWithPunct/> <w:UseAsianBreakRules/> <w:DontGrowAutofit/> <w:SplitPgBreakAndParaMark/> <w:DontVertAlignCellWithSp/> <w:DontBreakConstrainedForcedTables/> <w:DontVertAlignInTxbx/> <w:Word11KerningPairs/> <w:CachedColBalance/> </w:Compatibility> <w:BrowserLevel>MicrosoftInternetExplorer4</w:BrowserLevel> <m:mathPr> <m:mathFont m:val="Cambria Math"/> <m:brkBin m:val="before"/> <m:brkBinSub m:val="&#45;-"/> <m:smallFrac m:val="off"/> <m:dispDef/> <m:lMargin m:val="0"/> <m:rMargin m:val="0"/> <m:defJc m:val="centerGroup"/> <m:wrapIndent m:val="1440"/> <m:intLim m:val="subSup"/> <m:naryLim m:val="undOvr"/> </m:mathPr></w:WordDocument> </xml><![endif]--> Hello all,
    Very nice job and beautiful.
    Is there any possibility to have this headlight to Europe……..
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  19. Masso75

    Masso75 Been here awhile

    Joined:
    Dec 28, 2011
    Oddometer:
    201
    Very good kit,it seems like my new light kit with Hella lamps.....
    Only a question..........have You value to use led Cyclops bulbs in substitution of hid xenon and halogen headlights?
  20. advNZer?

    advNZer? Long timer

    Joined:
    Dec 31, 2008
    Oddometer:
    2,973
    Location:
    Wellington,New Zealand
    the original post refers to 90 mm Hella universal headlamps

    same thing inn Hella UK catalogue