G650X Challenge Torque Values

Discussion in 'Thumpers' started by lsellers, May 12, 2008.

  1. lsellers

    lsellers a DSRIDER

    Joined:
    Dec 29, 2006
    Oddometer:
    1,612
    Location:
    Fresno, California
    Designation Condition Value
    Engine
    Engine Oil Consumable Between MIN and Max Marks

    Engine Oil 15w-40
    Engine Oil Capacity only engine with filter 0.61

    Consumable

    Engine Oil 15w-40
    Engine Oil Capacity oil tank preliminary filling 1.71

    oil tank filling 0.61

    Consumable

    Engine Oil 15w-40
    Valves with Springs
    Valve clearance, inlet valve engine cold max 35deg C 0.03…0.11mm
    valve clearance, exhause valve engine cold max 35deg C 0.25…0.33mm


    Ignition wiring, spark plugs
    spark plugs, manufacturer and designation
    NGK DR8 EB


    radiator
    between MIN and MAX marks on the epxansion tank


    Chain
    chain deflection motorcycle supported on its side stand 25…30mm

    motorcycle rear suspension extended 30…35mm
    Front forks
    fork oil, capacity per fork leg
    665ml

    consumables

    hydraulic fluid SAE 10
    level of fork oil in fork leg (air chamber) forks fully compressed spring removed, spacer installed 70mm

    consumables

    hydraulic fluid SAE 10


    Telescopic forks
    projection of fork tube in fork bridge to top edge of fixed fork tube 10.5mm


    Bowden cables
    clutch-lever play engine cold 2…3mm
    setting of throttle-cable play
    2…3mm
    #1
  2. lsellers

    lsellers a DSRIDER

    Joined:
    Dec 29, 2006
    Oddometer:
    1,612
    Location:
    Fresno, California
    Motorcycle Wheels
    Permissible front-wheel imbalance
    max 5g
    balancing weight for front wheel. Weight must be divided equally across both sides and wights attached to rim on left and right. maximum of 10 weights 5 on each side max 50g
    Permissible rear-wheel imbalance
    max 5g
    balancing weight for rear wheel. Weight mus be divided equially across both sides and weights attached to rim on left and right maximum of 10 weights 5 on each side max 50g


    Wheels with bearings
    lateral runout, front wheel
    max 1.7mm
    vertical runout, front wheel
    max 1.7mm
    lateral runout, rear wheel
    max 1.7mm
    vertical runout, rear wheel
    max 1.7mm


    Cylinder head with cover
    cylinder head cover to cylinder head
    m6x48
    10nm
    Camshaft carrier to cylinder head
    m6x45
    10nm
    Housing Cover
    Pinion cover to engine
    m6
    10nm
    Camshaft
    sprockets to camshaft
    m10 x 30, lubricate with engine oil
    60nm
    chain guide to camshaft carrier
    m6x16, loctite 243
    10nm
    oil pump with strainer and drive
    engine oil drain plug
    m24 x 2
    40nm
    oil filter and lines
    oil-filter cover to engine block
    m6 x 20
    10nm
    Drain plug to oil tank
    m8
    25nm
    Ignition wiring, spark plugs
    spark plugs
    23nm
    Chain Drive
    chain sprocket to chain-sprocket carrier
    m8, replace nut, mechanical thread lock
    25nm
    Drive pinion to gearbox output shaft
    m10, loctite 243
    40nm
    Telescopic Forks
    front-axle retainer
    m6
    10nm
    locknut to cover
    20nm
    clamping screws, bottom fork bridge
    m8
    25nm
    cover to fixed fork tube
    40nm
    clamping screws, top fork bridge
    m8
    25nm
    adjusting steering-head bearing
    steering-head screw
    initial torque, 20nm


    Swing the handlebars to left full lock to right full lock and back to left full lock


    slacken screw


    retighten, 5nm
    clamp of steering-head screw, m8
    25nm
    steering-head screw
    final torque, 20nm
    #2
  3. lsellers

    lsellers a DSRIDER

    Joined:
    Dec 29, 2006
    Oddometer:
    1,612
    Location:
    Fresno, California
    Final-drive unit attachment
    locknut of the final-drive chain tensioning screw
    m8
    25nm
    Swinging-arm stud, left
    m20x1.5
    80nm
    Swinging-arm pivot bearing stud to frame stub, right
    m5, loctite 243
    5nm


    Shock damper
    spring strut to rear swinging arm
    m12
    85nm
    Front brake


    brake caliper to slider tube
    50nm
    brake disc to ront wheel
    loctite 243
    9nm


    bleed screw, brake caliper, front
    7nm


    Rear Brake
    brake disc and sensor ring to rear wheel
    m6, loctite 243
    tighten by stages in diagonally opposite sequence


    10nm
    rear brake caliper bleed screw
    7nm


    Wheels with bearings
    nut on quick-release axle, front
    m20x1.25
    80nm
    nut on quick-release axle, rear
    m20x1.25
    80nm


    Motorycycle Frame
    Bracket to frame endpiece
    m6
    10nm
    Cylinder head to frame, left
    m10x40 - 10.9, lubricate screw optimoly TA
    74nm
    Cylinder head to frame, right
    m10x55 - 10.9, lubricate screw optimoly TA
    74nm


    Frame bottom truss to frame
    m8
    25nm
    side stand
    side stand switch to side stand pivot mount
    m6x20, replace screws micro-encapsulated
    10nm
    sidestand to side stand pivot mount
    m10
    35nm
    locknut, side stand
    m10
    50nm
    Mirrors, covers, ashtrays, stowage compartments
    union nut, mirror
    20nm
    #3
  4. lsellers

    lsellers a DSRIDER

    Joined:
    Dec 29, 2006
    Oddometer:
    1,612
    Location:
    Fresno, California
    thats all i've got so far in my notes.
    #4
  5. johan

    johan Been here awhile

    Joined:
    Jul 18, 2005
    Oddometer:
    249
    Location:
    Mjölby, Sweden
    xcellent!
    #5
  6. RV8Pilot

    RV8Pilot Blue,Green,Blue,Gree.....

    Joined:
    Jun 16, 2004
    Oddometer:
    213
    Thank you, thank you, thank you!
    #6
  7. GB

    GB . Administrator

    Joined:
    Aug 16, 2002
    Oddometer:
    61,694
    Just what I've been looking for.. but the black on black font is hard to read.. I'll fix it for ya.
    #7
  8. johan

    johan Been here awhile

    Joined:
    Jul 18, 2005
    Oddometer:
    249
    Location:
    Mjölby, Sweden
    Eh, is it only me, or have all he values gone missing? I can't see any torque values

    #8
  9. GB

    GB . Administrator

    Joined:
    Aug 16, 2002
    Oddometer:
    61,694
    You need a 42" screen to see the first 2 posts. :lol3 the torque values are there, you just have to slide the screen over to the right.
    #9
  10. Skaife

    Skaife --------------

    Joined:
    Feb 21, 2008
    Oddometer:
    191
    Location:
    Arizona
    Great post for the X sticky!
    #10
  11. GB

    GB . Administrator

    Joined:
    Aug 16, 2002
    Oddometer:
    61,694
    It's already in the X Challenge Index Thread. :thumb
    #11
  12. johan

    johan Been here awhile

    Joined:
    Jul 18, 2005
    Oddometer:
    249
    Location:
    Mjölby, Sweden
    Doh!

    #12
  13. Mojo Shred

    Mojo Shred Hack

    Joined:
    Feb 20, 2009
    Oddometer:
    9
    Location:
    Finger Lakes, NY, USA
    Torque value for the two M10x55 Hex Bolts that affix the bottom clamping support for the handlebar to the upper fork bridge:

    50 NM with Loctite 243

    (per dealership)
    #13
  14. c-m

    c-m Long timer

    Joined:
    Apr 14, 2008
    Oddometer:
    1,111
    Location:
    UK
    Anyone got an ISO (or to one) of the reprom? I've got the disc but of course CD/DVD drives are obsolete these days.

    EDIT:
    Oops meant to post this in the xCountry thread
    #14