Guzzi Rig construction underway.......... at last.

Discussion in 'Hacks' started by toastmuncher, Jun 29, 2012.

  1. Jnich77

    Jnich77 Been here awhile

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    Love the attention to detail in regards to the paint
    #41
  2. brstar

    brstar Been here awhile

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    It is going to look very classy.
    :clap:clap:clap
    #42
  3. Agent Wayward

    Agent Wayward Been here awhile

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    It's going to look superb! Great job so far. :clap
    #43
  4. toastmuncher

    toastmuncher I be new round here! Ello

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    Painter man dropped the wee bits and bobs off last night, I have to go collect the sidecar body tomorrow, the grey on the parts is a LITTLE darker than the grey on the bike. I re-assembled the bike last night, removed a very complicated alarm system and the heated grips that didnt fit right and moved around on the bars. Here the last solo pic of this bike ever. You can see the auxillary tank on the tail, its not plumbed in yet, will plumb it before our france holiday in the summer. :rayof:rayof:rayof:rayof

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    #44
  5. toastmuncher

    toastmuncher I be new round here! Ello

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    I am having a dry mock-up, the brackets dictate a lead of 14 inches, FOURTEEN INCHES!!!! :eek1


    Input?:ear
    #45
  6. Sidecarjohn

    Sidecarjohn Been here awhile

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    What's wrong with 14 "?
    Lots of compromise when setting an outfit up, it's outcomes that matter.
    Toast, evidence shows you know what you're doing, so no worries.
    #46
  7. Agent Wayward

    Agent Wayward Been here awhile

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    14" is a little more than ideal, but in practice, I don't believe it will be a problem for you, especially given that you are using leading links which will negate the heavier steering that the extra lead will produce.

    Wheel lead is almost always the biggest compromise in terms of setup, as it is dictated by "where it fits" on most sidecars, unless it's a purpose built outfit.

    Nothing to worry about.
    #47
  8. toastmuncher

    toastmuncher I be new round here! Ello

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    Thanks guys, it IS a very long chair, and a VERY long bike with the links on. :lol3

    When I started building outfits I worked on a ratio of 20 percent of wheelbase or 9-12 inches, these figures have always served me well and were gained from an old book about mounting old british bikes and sidecars together. The 14 inch figure does seem to match the bike and chair well, the rear of the chassis being level with the back of the mudguard and the front of the chassis loop just shy of the front of the tyre, it really sits well but seemed a big distance.

    Thanks again.
    #48
  9. Sidecarjohn

    Sidecarjohn Been here awhile

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    Wheelbase is a factor, as is the fact you're using links.
    The 9 to 12" is oft quoted, but does come from another time, like 1930s when specifications, wheels and manufacturers' sidecar fitting points of Brit bikes where very comparable. We've moved on since.
    Thep roof of the proverbial will no doubt be in the riding.
    #49
  10. Steve In Ireland

    Steve In Ireland Been here awhile

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    Reckon I have about that much lead on the Oxford fitted to my Cali. Any less than that and the back end of the sidecar would be too far behind the back of the bike and just wouldn't look right. Handles fine by me though. By the way, love the paint job.
    #50
  11. toastmuncher

    toastmuncher I be new round here! Ello

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    Right, been offline for a few days :cry, got her through her test last thursday, a fair rush in the end but heres the pics and info:deal.

    Had to notch out the front upper arm mounting, it just wouldnt sit right without stressing it and the bracket wanted to sit just where the verticle brace between the double parallel chassis rails was, amazing how 1/4 of an inch caused so much head scratching.
    [​IMG]

    That allowed the bracket to butt up closer to the joint. :wink:
    [​IMG]

    The triangulation of the lower arms is great, pretty beefy. I am happy with the arms and clamps, there is generally always a 'weak' link or compromise somewhere, here though I am happy. the rear upper arm is onto a a clamp which has been fitted with the flange below the straight line between the two clamps which would have been ideal, the reason is that the flange on the clamp is cranked off center and wanted to sit with the flange out of line with the fork fitting, I could have got around this with MORE lead, I find myself really wanting to keep the lead down to that MASSIVE 14'' if poss.

    [​IMG]
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    Its fair to say, shes a big old girl. :lol3 These were just before I lifted the body on, ON MY BLOODY OWN. :huh

    [​IMG]
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    [​IMG]
    #51
  12. toastmuncher

    toastmuncher I be new round here! Ello

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    So, lifted the body on, took her for a spin locally at low speed, steers great, were the clutch not needed I feel I could ride it one handed. Got a few pics, a rush putting this together so lots to do to finish, boot catches etc etc etc. Anyway, first completed pics.
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    I was really conscious the diference in height between the bike lights and the sidecar light made the outfit look less than unified, just experimenting, the trailer light I bought came as a pair, I have removed the rear bike lights and reg plate assembly and tried to look at mounting the spare trailer light lower on the bike fender and mounting the reg plate, centrally on the sidecar, I hope to get this right in the way that the outfit will look a little more symetrical.

    [​IMG]
    [​IMG]

    The panic in getting this MOT tested was that my private registration certificate expired on friday so I had to get in assigned to the bike or lose it, got it done, now the lengthy fine tuning, interior and detailing begins.
    #52
  13. TouringDave

    TouringDave Tri Moto Veritas

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    Wow. :eek1 Very nice job TM. :clap
    #53
  14. Sidecarjohn

    Sidecarjohn Been here awhile

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    Looks really good, great job and thanks for sharing the build.
    #54
  15. outfit

    outfit Been here awhile

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    That's a mighty fine looking outfit, well done indeed and thank's for sharing.:thumb
    #55
  16. toastmuncher

    toastmuncher I be new round here! Ello

    Joined:
    Jan 3, 2009
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    Chepstow, South Wales, UK
    Orkney, WOW. Hows it up there at the moment?

    Thanks everyone so far, making up the catch mounting plates in stainless and trying to sort the reg plate and lights at the moment. Also lots to do inside, courtesy lights and charging socket, my lad will need entertainment on the longer runs, and the upholstery still to do of course.
    #56
  17. outfit

    outfit Been here awhile

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    #57
  18. Agent Wayward

    Agent Wayward Been here awhile

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    That looks really good.

    I quite fancy a Cali as my next sidecar bike.
    #58
  19. toastmuncher

    toastmuncher I be new round here! Ello

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    Thanks Dudes. :clap

    Up at 5 this morning as pain prevents me from living as a normal person thesedays it seems, knocked up some 'Toggle Catch' mounting plates in stainless, the original catches/latches were very scruffy and the mounting holes were visible with their replacements in situ, so this covers the holes that I SHOULD have asked the painter to fill over AND reinforced the boot latches hopefully preventing the holes from becoming elongated and making the latches useless.

    I bought some LED number plate lights/markers from ebay, they came from bulgaria and are about three times the size I pictured them. I am having a rethink ref reg plate now and may get a car one knocked up today and mount a light on each end of it. I have a 5 digit reg so it should work out okay, update later. Heres the latch plates.
    [​IMG]
    #59
  20. Steve In Ireland

    Steve In Ireland Been here awhile

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    Looking really nice, the fittings are so much better than the Watsonian stuff on mine - or I should say "used to be on mine" as I have decided to go the other way and have taken the sidecar off my Cali for this year.
    #60