HDB Rallye Lite Kit and Dual Sport fairing,

Discussion in 'Vendors' started by theantipaul, Feb 1, 2013.

  1. ROKIT_71

    ROKIT_71 Gone Orange

    Joined:
    Oct 2, 2011
    Oddometer:
    223
    Location:
    Melbourne
    <!--[if gte mso 9]><xml> <w:WordDocument> <w:View>Normal</w:View> <w:Zoom>0</w:Zoom> <w:TrackMoves/> <w:TrackFormatting/> <w:punctuationKerning/> <w:ValidateAgainstSchemas/> <w:SaveIfXMLInvalid>false</w:SaveIfXMLInvalid> <w:IgnoreMixedContent>false</w:IgnoreMixedContent> <w:AlwaysShowPlaceholderText>false</w:AlwaysShowPlaceholderText> <w:DoNotPromoteQF/> <w:LidThemeOther>EN-AU</w:LidThemeOther> <w:LidThemeAsian>X-NONE</w:LidThemeAsian> <w:LidThemeComplexScript>X-NONE</w:LidThemeComplexScript> <w:Compatibility> <w:BreakWrappedTables/> <w:SnapToGridInCell/> <w:WrapTextWithPunct/> <w:UseAsianBreakRules/> <w:DontGrowAutofit/> <w:SplitPgBreakAndParaMark/> <w:DontVertAlignCellWithSp/> <w:DontBreakConstrainedForcedTables/> <w:DontVertAlignInTxbx/> <w:Word11KerningPairs/> <w:CachedColBalance/> </w:Compatibility> <w:BrowserLevel>MicrosoftInternetExplorer4</w:BrowserLevel> <m:mathPr> <m:mathFont m:val="Cambria Math"/> <m:brkBin m:val="before"/> <m:brkBinSub m:val="&#45;-"/> <m:smallFrac m:val="off"/> <m:dispDef/> <m:lMargin m:val="0"/> <m:rMargin m:val="0"/> <m:defJc m:val="centerGroup"/> <m:wrapIndent m:val="1440"/> <m:intLim m:val="subSup"/> <m:naryLim m:val="undOvr"/> </m:mathPr></w:WordDocument> </xml><![endif]--> Hello Paul,

    Really like your set up and have some queries regarding it.

    I'm picking up this week a 2103 Berg 501 to set up for the Condo 750 & The Australian Safari.

    This kit would fit straight on I assume as it is a blue KTM!

    With regard to the lighting do you need to upgrade anything. Will standard wiring set up handle the Squadron LED lights? Can they run high and low beam? Do they plug straight in?

    How much are the handlebars raised to accommodate the set up?

    Can you ship to Australia?

    Thanks mate and great work! :clap:clap:clap

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    #21
  2. Knobbiethrower

    Knobbiethrower ADV in ADK

    Joined:
    Nov 5, 2005
    Oddometer:
    1,451
    Location:
    Where I am
    Will the KTM KIT fit a 2011 Husaber 570 FE?:ear
    #22
  3. theantipaul

    theantipaul Reforming Neandertal

    Joined:
    Nov 2, 2008
    Oddometer:
    1,546
    Location:
    Niwot
    Ben, we've sold out of the first batches, they were only white, have machine time booked for production on the tool end of next week will have white, black and orange then. As far as a bigger bike, haven't tried yet, really focusing on getting the kits for Honda's and Yamaha's done first. What bike are we talking about?

    Rokit, the only thing I'm concerned about is the lower triple mount on that and the new KTM XC-F and SX, they have front mounts on the lower triple for the fenders and no tapped holes on the top of the lower triple, I'll need to try the lower mounting bracket on one to see.

    [​IMG]

    [​IMG]

    Looks like the 501 will have enough power, same as my 500XCW, but you'll need to do some wiring for the lights and switches, and you'll want to fuse them separately so that if one shorts or has an issue they both don't go dark.

    The Squadrons come in spot, flood, combo and wide cornering. None are DOT or street legal, but as mentioned they can be made to pass if the scrutiny isn't too bad. They do come in a plug and play config for KTM's, but if you have 2 you'll still want separate switching and fusing.

    The lowest configuration for the bars would be less than an inch over stock to allow for the damper submt.

    Yes I can ship to Australia, but USPS has just increased their international shipping rates 25%+ so that might hurt.

    I can get you a quote, email me what you would like to order.

    KBT, Microfiche on the 570 looks like if it's stock should work, but really just needs the triples with those holes on the triple pictured above. You can email me some pics of yours and I should be able to tell.
    #23
  4. theantipaul

    theantipaul Reforming Neandertal

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    Oddometer:
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    As Idahombre mentioned before, the ADV 10% discount code has never been turned off and don't have any plans to do so. That should help take the edge off the shipping.
    #24
  5. KTBen

    KTBen Barrrp!

    Joined:
    Jan 19, 2008
    Oddometer:
    481
    Location:
    Pipers Flat, N.S.W. Australia
    It would be for a 690 enduro. Looking at your photos it looks like it would fit straight on. Can you post a photo of a black fairing when you've made them.
    #25
  6. rmhrc628

    rmhrc628 Long timer

    Joined:
    Feb 6, 2006
    Oddometer:
    3,076
    Location:
    Melbourne
    Paul

    May I ask the exact model of renthal evo handlebars you run?

    What do you think of them for adv riding?

    I'm considering swapping out my pro taper cr highs for some 'straighter' bars.
    #26
  7. DirtJack

    DirtJack Adventurer

    Joined:
    Aug 12, 2007
    Oddometer:
    2,237
    Location:
    San Antonio, Texas
    Paul,

    I have the HDB hand guard setup on my 990 and 690E and really like them but I do have a problem with the 690 which is illustrated in the picture below:

    [​IMG]

    The bar top-clamp blocks the view of the instruments and, when I mount my Zumo on a bar which uses the two tapped holes in the top-clamp, the partial view of the instruments is completely gone. I've been thinking of trying to use the Rally Lite setup to solve this problem and also improve the lighting significantly. So the question is (and other 690 owners may have this question too), Do you have a mount for the 08 690E instrument? I realize there are not that many 08 E's out there. but the 2012 and 2013 690 R's also use this instrument cluster. I guess I could try to fab something myself which would attach to the lite setup, but the esthetics of that would likely be something I wouldn't want to look at each time I ride.

    Finally, I assume that I would be able to buy just the parts of the Rally Lite setup I need, correct? I understand that I would be replacing my current Scott's mount and bar mount, but hopefully not the bar top-clamp.
    #27
  8. Motorfiets

    Motorfiets Long timer

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    Do you have rox offset riders? Are you bolting the top top clamp directly onto the OEM lowers?
    #28
  9. DirtJack

    DirtJack Adventurer

    Joined:
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    Oddometer:
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    Location:
    San Antonio, Texas
    The 690 Scott mount was from Underground Machine (2" risers). The stock bar lower-mounts bolt to the Scott's mount.
    #29
  10. Motorfiets

    Motorfiets Long timer

    Joined:
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    From the thread you showed me... it looks like even with the OEM top clamp, guys are already crowding their instruments

    Paul will most likely answer you... but from what I can see the best bet would be the get a different top clamp AKA big holes on bottom

    [​IMG]


    OR Go with this setup -

    [​IMG]
    #30
  11. DirtJack

    DirtJack Adventurer

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    San Antonio, Texas
    That mount looks exactly like what I am looking for. Thanks.
    #31
  12. Motorfiets

    Motorfiets Long timer

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    I think it was a custom job... BUT... Paul is really good about making custom orders
    #32
  13. theantipaul

    theantipaul Reforming Neandertal

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    I'm running YZ High's right now, they are about as flat as the stock KTM's and at just over 3" not exactly high, but I like them so far. Evo's are proving to be very strong. Bars are a real personal thing though.

    We can look at making something similar, that was a big chunk of aluminum with most of it removed, it would be kind of pricey the way it sits and routing the brake line down to the lower triple would be advisable even without the tower.

    I still have the files, there just wasn't much demand.

    Ben, you're going to get me in trouble!
    #33
  14. crankshaft

    crankshaft Guns are for pussies

    Joined:
    Aug 12, 2004
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    Location:
    Burlingtron,VT
    I can't believe I missed this thread! Been running the rally light on my 2011 390 Berg and my 690 KTM all summer/winter and it's held up to lots of New England trail abuse.

    Unadilla GNCC race was fun with the rally lite, I even tangled with a few riders and it never missed a beat....
    [​IMG]


    [​IMG]

    For Xmas decoration...
    [​IMG]

    On the ice on my 690...

    <iframe width="560" height="315" src="http://www.youtube.com/embed/7OAL4lm3Eac" frameborder="0" allowfullscreen></iframe>
    :lol3


    Rode this J-day race with the tower on and actually cross rutted and hit a tree pretty hard:lol3 Zero damage, I was amazed! You can see how nasty the terrain is and the extreme section was rugged.

    <iframe width="560" height="315" src="http://www.youtube.com/embed/2jN7WfSIw0Q" frameborder="0" allowfullscreen></iframe>

    Here is a gallery of photo's of the rally light mount on my 690 and on my Berg, should give even more details.

    http://crankshaft.smugmug.com/Other/690-Rally/23750124_nNxsGK#!i=1923503086&k=VsJsp9S


    Here is what I've been working on this weekend....
    [​IMG]

    Paul instructed me to try and snap one off the front of my bike and I tried like hell but sadly couldn't manage it:lol3
    #34
  15. Motorfiets

    Motorfiets Long timer

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    Oddometer:
    3,000
    Location:
    Southern California

    :hide :D

    525 gets here sunday... I'll be hollering at you soon for some hopefully STANDARD run jobs... :deal

    p.s. - do you use gibbsCAM at all?
    #35
  16. LukasM

    LukasM Long timer

    Joined:
    Nov 15, 2006
    Oddometer:
    5,457
    Location:
    On a RTW ride - currently touring the U.S.
    Very nice pictures showing the install, can't wait to get mine on the bike! :clap


    Paul,

    What combination of Squadron lense shapes would you recommend if going with two of them? One spot + one flood?
    #36
  17. theantipaul

    theantipaul Reforming Neandertal

    Joined:
    Nov 2, 2008
    Oddometer:
    1,546
    Location:
    Niwot
    Let me see it when you get it, I use CamWorks a plugin for SolidWorks.

    I use a spot down low and a wide cornering on top, the WC lens produces a nice band of usable light, I think better then the flood while maintaining a decent halo.

    You can see it pretty good in the video, thing is that trail is pretty steep so it looks like they are directed too far down, on level ground they don't look so poorly aimed.

    <iframe src="http://www.youtube.com/embed/MaAmz5dnl90?feature=player_embedded" allowfullscreen="" frameborder="0" height="360" width="640"></iframe>
    #37
  18. tlwood99

    tlwood99 Been here awhile

    Joined:
    Sep 30, 2009
    Oddometer:
    164
    Location:
    Dallas
    :lurk
    #38
  19. theantipaul

    theantipaul Reforming Neandertal

    Joined:
    Nov 2, 2008
    Oddometer:
    1,546
    Location:
    Niwot
    We sold out of our first 15 sets and we're waiting on production parts from the molders and the water jet shop.

    We have the prototypes for the WR's and CRF's done and waiting to get them scheduled for fitting.

    Also refining things a bit, thanks to Richard, not sure if he's an inmate here, we're incorporating his suggestion for replacing the spacers at the lower mount with a plate that mounts the P-clamps.

    [​IMG]

    Next batch of towers should ship in about 2 weeks.
    #39
  20. Yellow Pig

    Yellow Pig Allergic to asphalt!

    Joined:
    Oct 28, 2004
    Oddometer:
    8,251
    Location:
    Kalifornia
    Nice!
    #40