KTM 990 injection fuel pump reasonably priced.

Discussion in 'Vendors' started by gefr, Dec 22, 2012.

  1. gefr

    gefr Life is a trip

    Joined:
    Nov 26, 2005
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    4,200
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    This fuel pump originally made for cars is made in China. Chosen from a big manufacturer is undergone surgery. It ends up a nice fit in place of the original fuel pump. Rated at 3,5 bar at 90lit/h, pressure and quantity is adequate at all times while it costs 45€, shipping is included.



    [​IMG]

    The elastic base which holds the fuel pump from turning when it starts and stops. The lower side of the fuel pump needs to fit in the rubber cavities. So some surgery was needed.

    [​IMG]

    Original fuel pump (lower photo) compared to my version Chinese fuel pump (upper photo) after modifications. No further modification is needed from you.

    [​IMG]




    Upper side of the pump had some extra plastic around the connections that needed removing. Here it is after surgery. This is done by me.

    [​IMG]

    The shape of the original fuel pump differs slightly from the aftermarket so the smaller supporting cage is not functional any more. The outer larger cage needs some spacers in order to reach the aluminum pump nest, so longer bolts and nuts rectify that imperfection (included).

    [​IMG]


    [​IMG]

    The bronze little pipe falls short now so an aluminum spacer flange is included to sit in the pipe's nest in the aluminum base and keep it from bottoming. This way the pipe seals properly to both its ends.
    So a complete set includes 2 longer bolts 1.5cm M5, one flange spacer in aluminum, 2 nuts and an o-ring 60X3 made of viton, sealing the fuel pump assembly, shown in the above picture since it usually gets damaged.


    [​IMG]
    I also include a small o-ring at the intake of the pump to ensure sealing at intake.
    Delivery time can take up to 22 days.
    Payment is through Paypal.

    Cheers
    #1
  2. Vicks

    Vicks gets stuck in sand

    Joined:
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    Awesome !!

    Thanks for singlehandedly delivering a one-to-one replacement for the FI pump + filters which cost a total of 500$+ from KTM

    :clap :clap:clap:clap
    #2
  3. gefr

    gefr Life is a trip

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    Cheers.
    #3
  4. Gimme 2

    Gimme 2 wheels , with nobs

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    still looking
    great job
    #4
  5. gefr

    gefr Life is a trip

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    That was OC community work reached fruition.
    Cheers.
    #5
  6. RocketRex1

    RocketRex1 Team Old

    Joined:
    Mar 28, 2013
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    Northen Indiana, USA
    Man that is an awesome fuel pump. What kind of Kilo's do you have on it and what currency is the $ 40 in?
    #6
  7. gefr

    gefr Life is a trip

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    #7
  8. DirtJack

    DirtJack Adventurer

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    San Antonio, Texas
    Do you make the modifications to the fuel pump before shipping, or is that something the buyer has to do? Are the second and third photos of your original post interchanged?
    #8
  9. gefr

    gefr Life is a trip

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    The modifications are made in order to make the aftermarket pump as plug and play as possible. I corrected the explanations under the pictures.
    Cheers.
    #9
  10. Alleycatdad

    Alleycatdad Unbunch yer panties!

    Joined:
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    True Norcal, not that Bay Area/Sacto Crap...
    bump for the man with a plan...:D
    SA
    #10
  11. KaytM

    KaytM Just a fella.

    Joined:
    Aug 13, 2011
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    Aberdeen, Scotland.
    Are you proposing to sell a modified pump thats good to go or a pump that I buy from you and modify myself??

    EDIT**

    D'oh! Yeah I get ya!!

    PM sent!
    #11
  12. EatinDirt

    EatinDirt WannaB Thumpin

    Joined:
    Aug 22, 2010
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    19
    Location:
    The Desert
    G

    Whats the current draw on this new pump do you know?

    Thx
    #12
  13. gefr

    gefr Life is a trip

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    I think it is around 6Amps.
    #13
  14. RTODAHL01

    RTODAHL01 Adventurer

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    Nov 6, 2012
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    Way cool.
    Found a 2010 990 with 3000 mi on it.
    I don't think it will need a new pump but I like to look ahead.
    #14
  15. gefr

    gefr Life is a trip

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    If the bike has been standing for a long time, fuel filters could be clogged, irrespective of miliage.
    Cheers.
    #15
  16. RTODAHL01

    RTODAHL01 Adventurer

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    #16
  17. gefr

    gefr Life is a trip

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  18. Gravel Traveler

    Gravel Traveler Been here awhile

    Joined:
    Jan 3, 2008
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    224
    Location:
    Burlington, Canada
    And another 990 fuel pump bites the dust. Is there any reason other than cost why it takes so long to get here from Greece?
    #18
  19. gefr

    gefr Life is a trip

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    However quite often it adds up to 14 days and it is beyond my powers to give any reassurance. So 14 day is a usual traveling time people can hope for.
    Cheers.
    #19
  20. TEZZA

    TEZZA ADV B4 DEM/TED

    Joined:
    Jul 16, 2008
    Oddometer:
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    Location:
    N.E.Vic,Australia
    Hi I am suspecting a fuel pump problem .
    My Bike has stopped when warming it up and I have had another 990 with the fuel pump problem of cutting out and then died on a trip .
    We are going on a 2,500km trip in 14 days and would possibly need a pump and filter kit .
    Can you help.:ear
    Tezza:D
    #20