New and improved KTM690 WUNDERFEST

Discussion in 'Thumpers' started by crankshaft, Sep 6, 2011.

  1. Albie

    Albie Kool Aid poisoner

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    Mar 31, 2004
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    10,063
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    NWA
    I just wiggle the rocker arms, if they have some slop then I know I'm at TDCF.
  2. Seth S

    Seth S Will _____ for _____

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    Jul 19, 2004
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    4,837
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    sanity?
    I don't bother even lining up marks but I figured the new guy would be safer doing it the factory way :D
  3. RoninMoto

    RoninMoto Wanderer

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    May 12, 2010
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    1,703
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    In the mountains?
    The cam shaft rotates 1 time for every 2 times the crank shaft rotates. So if you line up the cam shaft mark, it will always be TDC firing.
  4. TheMuffinMan

    TheMuffinMan Forest Ranger Magnet

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    Denver, USA
    I don't have pictures yet but, here's the text.

    http://ktm690.info/index.php/Valve_Check
  5. Seth S

    Seth S Will _____ for _____

    Joined:
    Jul 19, 2004
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    sanity?

    good point. Was thinking about the valve adjustment procedure of the 950's where you have to pull the cams out to get at the buckets. Forgot that the cam stay in place in the 690 motor...makes life a lot easier.
  6. OhBoy

    OhBoy Got Out

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    Damn I need a valve JOB. Dont think I can convince the wif of the living room being the right spot. Dont think I can squeeze it into an afternoon while she is at work, so I'm f"d. Dont want to pay the steelers and it would be my first v'job...yeah I'm virgin. And my math aint so gooood. Measuring the little f'ers (assuming I'm out of spec) is going to test my logic skilz. Suppose it is easier the second time for you pros.

    So, gonna have to delay the inevitable for a sunny day in the condo parking lot. Seen the links, time for a deep breath of spring air, in the spring, and go for it. FYYFF.
  7. yuu

    yuu Been here awhile

    Joined:
    Oct 14, 2011
    Oddometer:
    123
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    Southie, Arlington like
    Technology to the rescue

    I didn't make this gem, but it's an excel spread sheet that you punch in the numbers to and it spits out closest shim fit KTM part number

    http://dl.dropbox.com/u/19350741/690 Valve Calculator.xls

    FWIW - you can get harley Shims for the V-rods in smaller increments than the ones from KTM if you want a more accurate fit. KTM ones go at 0.005 mm and the HD ones are 0.0025 per step
  8. Albie

    Albie Kool Aid poisoner

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    It surely does, 15 minute valve checks, another 5 if you have to re-shim. :clap
  9. Albie

    Albie Kool Aid poisoner

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    Mar 31, 2004
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    NWA
    Valve JOB or valve clearance check? Two very different things.
  10. jorich

    jorich Adventurer

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    Jan 15, 2009
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    76
    Location:
    Red Deer, AB
    Hey has anybody seen or (hopefully have a link) for an extension harness for the 2010 enduro R instrument? I swear I have seen one for sale somewhere, but I have been looking all night without success
  11. OhBoy

    OhBoy Got Out

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    Thank you
  12. ktmmitch

    ktmmitch Been here awhile

    Joined:
    Sep 29, 2009
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    725
    Location:
    uk
    [​IMG]


    Now we have finished the EVO2 moulds we are back onto some development jobs we want to get into production this spring.
    One of them is our 2 piece billet clutch cover to suit the KTM 690 Enduro and Rally.
    Here are a couple of shots of the finished CNC machined model,which we will fit to an engine,before making the final billet aluminium parts.
  13. Evil Invader

    Evil Invader Been here awhile

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    May 22, 2006
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    Hell-sing-land, Sweden
    Dammit ktmmitch, I want your job! :lol3

    Nice :thumb
  14. ktmmitch

    ktmmitch Been here awhile

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    Sep 29, 2009
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    725
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    uk
    I'd like to train someone up,just like me.............
    But then I think,no,they would be a bitch to live with!!!!!
  15. Baja Dad

    Baja Dad Long timer

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    2,040
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    Norco California
    My Evo 2 parts are starting to land at my front door:clap:clap
    I will post pics as thing get opened up !!!
  16. SKINNY

    SKINNY Been here awhile

    Joined:
    Jul 23, 2001
    Oddometer:
    669
    Location:
    West Texas
    I'm curious as to how the main fairing mount that fits against the steering stem can miss the big black plastic wire junction thing that is already there...and if there is enough slack in the instrument panel wiring to move it to the Rally Raid dash board...I'm waiting to see what (if any) your frustration level is as you install...:evil
    I'm heading for central Mexico end of March and would like to have the fairing and tanks mounted by then...
  17. ktmmitch

    ktmmitch Been here awhile

    Joined:
    Sep 29, 2009
    Oddometer:
    725
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    uk

    The big plastic housing is removed and the wiring loom re-routed through our cockpit support.It reaches easily up to the speedo mounted in the dash,for either the Adventure,or in this case,the Rally version.
  18. SKINNY

    SKINNY Been here awhile

    Joined:
    Jul 23, 2001
    Oddometer:
    669
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    West Texas
    Thanks for the tip...I'll be ordering in a few days...:clap
  19. Noyah

    Noyah poser

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    [​IMG]

    Sent from my HTC One X using Tapatalk 2
  20. Baja Dad

    Baja Dad Long timer

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    Jan 3, 2011
    Oddometer:
    2,040
    Location:
    Norco California

    I trashed that Big Black junction box long ago!
    the wire loom seem to have lots of slack in it.
    I will post pics as I do the install.