Birth of a rallye bike

Discussion in 'Some Assembly Required' started by Mudguts, Oct 30, 2008.

  1. Mudguts

    Mudguts when in doubt GAS IT

    Joined:
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    Well after 4 months of waiting my parts have arrived , let the build begin,

    Yes the will be pic's , but you just have to wait.
    #21
  2. jtb

    jtb Long timer

    Joined:
    Dec 4, 2003
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    Hawkesbury NSW Australia
    :clap :clap :clap :clap :clap :clap :clap :clap :clap :clap :clap :thumb
    #22
  3. kiwipeet

    kiwipeet Uber Cyber Loafer

    Joined:
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    Gizboooooring
    #23
  4. Mudguts

    Mudguts when in doubt GAS IT

    Joined:
    Jan 16, 2006
    Oddometer:
    2,629
    Location:
    Some were in , lostralia
    Got the big bore kit home and strait in to it ,
    First was to gap the rings , reading through the instructions , Bla bla bla
    measure the cylinder 76mm devided by 25.4 x 0040 = .01189 and there's my ring gap ( ha ha very funny , homo ) grab the feeler gauges carfully slide the rings in the barrel ,................. spot on ,

    keep reading through al the other instructions Hmmmm piston 12.5-1 Comp
    Sweet ( i ordered1.0-1 comp it was cheaper ) first bonus

    double check all the part , full gasket set , nice new 540 cylinder , jet kit 8 asorted main and pilot jet, Stage one HOT CAM ,

    Hmmm i think to my self there no point installing this big bore kit unless i get
    new valves , seats ,guides and springs , Shit more cash i gotta fork out

    So the big bore kit will wait, Now time to get valves , seats ,guides and springs.

    If your going to do some thing do right !!!
    #24
  5. Mudguts

    Mudguts when in doubt GAS IT

    Joined:
    Jan 16, 2006
    Oddometer:
    2,629
    Location:
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    Well the 25L acerbis tank has landed picking it up tonight ,

    also picking up a new camera today :clap so you will get to see what being done , the build starts Monday ( as i'm on holidays )might load some pic's of the parts tonight .
    #25
  6. InertiaDRZ400

    InertiaDRZ400 AusSafari Addict

    Joined:
    Apr 12, 2006
    Oddometer:
    583
    Where did you buy the 25 litre tank from?
    #26
  7. Mudguts

    Mudguts when in doubt GAS IT

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    Not Ktm , just git it through my good buddys at first class MC
    #27
  8. Mudguts

    Mudguts when in doubt GAS IT

    Joined:
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    Location:
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  9. Mudguts

    Mudguts when in doubt GAS IT

    Joined:
    Jan 16, 2006
    Oddometer:
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    Location:
    Some were in , lostralia
    and another pick of the fairing on an 09 570 Berg


    [​IMG]
    #29
  10. camoktm

    camoktm Catastrophiser Supporter

    Joined:
    Mar 2, 2006
    Oddometer:
    519
    Location:
    mornington peninsula
    Hey mudders cant wait to start glu'in with the mig
    #30
  11. Mudguts

    Mudguts when in doubt GAS IT

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    got my new camera , and smugmug acc so lot ot pic's just gotta pic the faring from race glass , and the 25L tank , Got a couple of small sheets of ally for and little addition.
    #31
  12. OldDog

    OldDog non impediti ratione cogitationis

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    Gunnedah, New South Wales
    Jesus Mudguts will you hurry the fuck up with the pics!:eek1 :rofl
    #32
  13. Mudguts

    Mudguts when in doubt GAS IT

    Joined:
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    Teusday my old frieand , is when the real fun begins , As for the motor rebuild mid Jan as I getting the head freahend up with new valves, with this i will also add a new timing chain. I'll post some more tonight, of the just the fairing
    #33
  14. kiwipeet

    kiwipeet Uber Cyber Loafer

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    have sent PM
    #34
  15. Mudguts

    Mudguts when in doubt GAS IT

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    Location:
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    No warranty , Dog's will be fixed next week , then trading in on a 690R

    After trade in all extra's will be fore sale . Gimme a ho when you want your forks done , takes about two hours ,
    #35
  16. Mudguts

    Mudguts when in doubt GAS IT

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    [​IMG]Its photo time ,tank and fairing


    [​IMG]
    #36
  17. Mudguts

    Mudguts when in doubt GAS IT

    Joined:
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    Location:
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    [​IMG]
    #37
  18. Mudguts

    Mudguts when in doubt GAS IT

    Joined:
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    Location:
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    [​IMG]


    [​IMG]
    #38
  19. Mudguts

    Mudguts when in doubt GAS IT

    Joined:
    Jan 16, 2006
    Oddometer:
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    Location:
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    [​IMG]
    #39
  20. hotdogs

    hotdogs Expert daydreamer

    Joined:
    Jan 1, 2006
    Oddometer:
    157
    Location:
    Melbourne
    Looking good Mudders

    Can't wait to see the finished product .
    Is the 540 kit in yet ?
    Are the slicks for the 950 ?
    #40