Long term KLX250S review

Discussion in 'Thumpers' started by bmwhd, Dec 2, 2005.

  1. barko1

    barko1 barko1 Supporter

    Joined:
    Nov 24, 2004
    Oddometer:
    4,922
    Location:
    PJ Forest
    My 06 electric start button snapped off, I was in the woods parked at the bottom of a hill :lol3, but it started as it snapped. Got a replacement off Ebay but it wasn't plug and play, different connectors but the color codes were the same. Fixing that I noticed the fuel line was crapped out,$2 at Autozone and all is well again.
  2. markk53

    markk53 jack of all trades...

    Joined:
    Dec 20, 2007
    Oddometer:
    18,063
    Location:
    Delaware Ohio
    FWIW I bought a box of male/female connectors 3.9mm which are same as some of the Japanese bikes. Under ten bucks for a bazillion of them. click here.

    Used them to fix the corroded, broken connectors on an XT225.
  3. barko1

    barko1 barko1 Supporter

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  4. markk53

    markk53 jack of all trades...

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    As cheap as both kits are, it's not a bad thing to have on the shelf. Auto stores don't have the bullet connectors most of the time, having only those flat blade type. Plus you always need them the day before you are going somewhere. Less than $20 to be ready. Plus throw some in a baggie and you have them on the road if needed.
  5. mriderleon

    mriderleon Been here awhile

    Joined:
    Nov 17, 2005
    Oddometer:
    305
    Location:
    Masaryktown, Florida
    Bike and I went down hard on the left side. Now it shifts up, at least it did until it got to 6th gear. Both up and down now feel the same, the shifter moves but doesn't catch anything and the spring returns it to center.

    I suspect it has a broken downshift finger. Has anyone else had this problem? How much work will it be to replace this?
  6. Smopho

    Smopho Been here awhile

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    Aug 9, 2012
    Oddometer:
    292
    Location:
    Central TX
    Service manual PDF files are online if you google them.
    mriderleon likes this.
  7. Lutz

    Lutz Fuzzy Rabbit

    Joined:
    Jul 17, 2010
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    3,192
    Location:
    North Shore of Lake Superior
    Is it a 2009? If so, yes, fairly common and pretty easy to repair.
    https://www.kawasakiforums.com/forum/klx-250s-71/shift-star-design-change-35512/
  8. mriderleon

    mriderleon Been here awhile

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    Masaryktown, Florida
  9. jeepgeek2002

    jeepgeek2002 Long timer

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    Jun 7, 2007
    Oddometer:
    3,704
    Location:
    Jacksonville, FL
    anyone replaced their Exhaust Cam ? my ACR is failing.
  10. 250senuf

    250senuf Long timer

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    Feb 17, 2008
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    3,670
    Location:
    Nelson area, Kootenai, BC, Canada
    I had to replace the cams on my '09. Still have the old ones, ACR wasn't part of the problem causing need to replace. Postage from Canuckistan tends to be pricey. PM me your zip code and I'll check the cost.
  11. jeepgeek2002

    jeepgeek2002 Long timer

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    i ll just replace the whole unit.. im not even sure how the acr comes off the cam.. $244 for a new part.. looks like its the same part # even for the 18's
  12. Thunderbutt

    Thunderbutt Adventurer

    Joined:
    Aug 16, 2016
    Oddometer:
    88
    Location:
    Clearwater, Fl & Hiawassee, Ga
    Jeepgeek- are you replacing the cam on your 09-250 with the BB351 kit? Any idea what caused the problem?
  13. jeepgeek2002

    jeepgeek2002 Long timer

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    hard to start to not starting at all.. acted like a weak starter and then i though the battery was dead..
    the ACR has so much play it never closes ... i dont think its the 351 kit that caused that...
    its a worn out piece that might have been broken since the day i picked it up 3 years ago..
    Shims are within specs and the bike, when running would run great.. but for the past 6 months it would go from not starting to killing all power from battery.. and occasionally run.
  14. RuffnReadyXJ

    RuffnReadyXJ Just thumping along...

    Joined:
    Aug 25, 2010
    Oddometer:
    232
    Location:
    Central Coast Hwy 1
    Why don’t you disable it and just see how it starts? I ran mine with it disabled for a while but ended up enabling it again later on. If that thing is jacked up somehow you can always press it off the cam too.
  15. jeepgeek2002

    jeepgeek2002 Long timer

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    i have 4 other bikes to ride.. i ll do it right the 1st time rather than patch fix it. its just taking up realestate in the garage..
  16. 1994klr250

    1994klr250 Long timer

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    Location:
    Southeast michigan
    Went out for a day ride today with the fall colors starting to really change here in Southeast Michigan. I forgot to charge the camera battery in my good point and shoot camera so I ended up with pictures from my cell. The cell phone pictures don't do the colors of the leaves any justice.

    IMG_20191023_102243704_HDR.jpg IMG_20191023_102759799.jpg IMG_20191023_113648747_HDR.jpg
    OldGypsy and Jmcqq37 like this.
  17. GhettoCanuck

    GhettoCanuck Been here awhile

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    Dec 2, 2016
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    British Columbia, Canada
    Jealous!

    but did a day ride require all those bags ;)
  18. markk53

    markk53 jack of all trades...

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    Dec 20, 2007
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    Location:
    Delaware Ohio
    Spent last Friday and Saturday riding the back roads of southeastern Ohio above I-70. A bit chilly, but that just held our speed down a bit on the straight stretches. Found more dirt/gravel roads we either hadn't traveled before or did so long ago and don't remember. Good fun. Sorry, no pictures, we just ride.
    sbeadg and 1994klr250 like this.
  19. sbeadg

    sbeadg Found in Fogo Supporter

    Joined:
    Jun 10, 2013
    Oddometer:
    348
    Location:
    God's country aka W. Mass
    Same here. Foliage is just about done in NW Mass and leaf covered trails made for some surprises.

    I bought my '07 351 a couple months ago and enjoyed some short trail rides but it wasn't until yesterday spending the afternoon with a friend and his WR that I really bonded with the bike. I've owned an XT250 and and NX250 and compared to those, It really does pull nicely.

    I've got a 2 Brothers pipe on it which the PO installed along with the Big Bore kit and Mikuni pumper carb. It's a bit loud for my preference. Reading about options, it seems the FMF Q4 muffler is a good option for a quieter aftermarket muffler. I understand the power trade off for a more restricted exhaust and am fine with it. I did post a "for trade" in the Flea Market in case anyone wants my 2 Brothers and more bark. I'd pay shipping for yours...

    FWIW, I'm getting right around 50 mpg's with mine as well.
    UtahGuido likes this.
  20. Twnspin

    Twnspin Been here awhile

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    May 29, 2018
    Oddometer:
    133
    Location:
    Pennsylvania
    With the exhaust talk, i was wondering if any one has a stock muffler taking up space in the garage they might want to unload.

    My 06 came with an evox big gun and is quite loud for my taste.