The Suzuki PE thread

Discussion in '2 smokers' started by sidetrack one, Jan 18, 2013.

  1. haggzcycle

    haggzcycle n00b

    Joined:
    Mar 3, 2013
    Oddometer:
    5
    Coming back together nicely, great bikes I have 2 250's and a 400.
    cdahl383 likes this.
  2. rjmorel

    rjmorel Dual Sporticus

    Joined:
    Oct 31, 2005
    Oddometer:
    565
    Location:
    Walla Walla, WA
    I'm working on a center stand for my 82 PE175.
    Does anyone know if Suzuki used 1 center stand for all the PE bikes or were each one different between years and engine sizes?
    Different length legs of stand?
    Thanks rj
  3. CJBDRdude

    CJBDRdude Ridin'offroadCJ

    Joined:
    Jan 7, 2006
    Oddometer:
    637
    Location:
    Upstate NY.. rockin it in Valatie!!!
    They are different
  4. oldmonkeybut

    oldmonkeybut Flatulent Supporter

    Joined:
    Jan 5, 2009
    Oddometer:
    5,455
    Location:
    Western Rain county, Oregon
    I'm curious. What are the rest of you using to pull clutch springs? My old exhaust spring puller doesn't fit through the holes in the pressure plate. 1980 PE175
    Miguel Sanchez likes this.
  5. Miguel Sanchez

    Miguel Sanchez VD #103 Supporter

    Joined:
    Jun 21, 2010
    Oddometer:
    2,317
    Location:
    Bend(over), OR
  6. rjmorel

    rjmorel Dual Sporticus

    Joined:
    Oct 31, 2005
    Oddometer:
    565
    Location:
    Walla Walla, WA
    82 PE175 ignition timing? The manual says to line up the scribed line on the backing plate to the center of the mounting screw hole. But the arrow molded into the engine case that I assume corresponds to where the scribed line on the backing plate puts the timing slightly forward off center from the mounting screw hole.
    So not to be anal about it but the reason I'm asking is my bike kicks back hard now after removing and cleaning the whole ignition , flywheel, etc and it never has done that before?
    So question is how much difference does it make in the ignition timing going from one end of the screw slot to the other ? I think I advanced it a little when matching the scribed line up to the arrow on the case.
    To retard the timing , I rotate backing plate clock wise if motor is turning in counter clock wise direction when running?
    How much do I retard to get rid of kick back that hurts my widdle hoofy?
    thanks ,rj

    Attached Files:

  7. oldmonkeybut

    oldmonkeybut Flatulent Supporter

    Joined:
    Jan 5, 2009
    Oddometer:
    5,455
    Location:
    Western Rain county, Oregon
  8. rjmorel

    rjmorel Dual Sporticus

    Joined:
    Oct 31, 2005
    Oddometer:
    565
    Location:
    Walla Walla, WA
    I Have a nice 82 PE175 full floater that I have been mechanically restoring to ride. I have thought about cutting the pipe in 2 to pull out the 40 years of oil build up on the baffling and mat silencing stuff inside the pipe. Any advice or online vids of how to go about it? Or is just cleaning the silencer on the end of the pipe good enough? Thanks
  9. aptbldr

    aptbldr easy rider

    Joined:
    Apr 20, 2009
    Oddometer:
    1,598
    Location:
    Upstate South Carolina, USA
    Here's a vintage 'trick' I've heard many times and never tried myself.
    https://www.kiwibiker.co.nz/forums/...t-s-the-best-way-to-clean-out-a-2-stroke-pipe
  10. cdahl383

    cdahl383 Adventurer

    Joined:
    Jan 6, 2020
    Oddometer:
    58
    Location:
    Michigan, US
    Got my bike back from the shop the other day. Rebuilt the bottom end. I painted up the engine and pipe. New front tire, new brakes, new cables, carb rebuilt, lights wired up, new throttle assembly, and some new plastics.

    Got a few more things to do, mostly cosmetic, but it’s almost done!

    6F6749BC-64CE-451B-B517-AB0440726979.jpeg 2B49EA11-5006-469B-9EE9-3445A03FB4BB.jpeg 54D9DF6E-12EE-4222-BBEE-E419C5506766.jpeg F07891CF-DE72-4CB8-89CF-17C541D180BE.jpeg
  11. cdahl383

    cdahl383 Adventurer

    Joined:
    Jan 6, 2020
    Oddometer:
    58
    Location:
    Michigan, US
    Ran into more issues with my bike after getting it back from the shop. Turns out the CDI box went bad. Replaced the coil and stator but ended up being the CDI. Found a NOS one from Tasmania!

    Did a few more things to the bike and got it back on the road now! Ran great today when I took it for a ride. Lots of fun!

    F9FB51FE-9F21-4DA1-828E-19638A582865.jpeg 2E6928E2-EE0B-4E2A-9DC6-B841A97061A9.jpeg 155E03C9-1D65-4FE8-ACFF-494D3186F426.jpeg
    CJBDRdude, tommyg, Cowboy Don and 4 others like this.
  12. cdahl383

    cdahl383 Adventurer

    Joined:
    Jan 6, 2020
    Oddometer:
    58
    Location:
    Michigan, US
    Chain took a crap on me while riding a couple weeks ago. Who knows how old it was. Was planning to do sprockets and chain soon anyway.

    Got the new DID chain on the bike the other day. Also swapped out the rear sprocket. Old one was a 46T, the new one is a 52T. Should get through the gears quicker now.

    Trying to determine the best way to measure chain tension. 2-2.5”’between the sprockets while sitting, on the stand, while I’m sitting on the bike. Others say set it for 1/2” play when sprockets and swing arm all in line. I’ll get that set this weekend and take it for a spin.

    6D510BE1-FB90-470A-A2DB-7A67CCB2D7A1.jpeg 031BCA2A-800D-4569-93E8-6503C98200E3.jpeg 02383A07-DD12-4BBE-88BF-460A6B8F3EBA.jpeg F14AF95A-D1CD-4781-BE0E-9CCFD1201B36.jpeg
    sidetrack one and MacNoob like this.
  13. cdahl383

    cdahl383 Adventurer

    Joined:
    Jan 6, 2020
    Oddometer:
    58
    Location:
    Michigan, US
    New chain and sprockets on the bike. Much better with the lower gearing. Someone put a 46T rear sprocket on it at some point. I put a stock 52T back on. The old chain broke on me so I replaced it with a nice DID chain.

    6152198C-C619-4B2E-99D2-63A2C50A83E7.jpeg DDFB2EDF-4E7B-46E0-A841-17EF23C4B6DE.jpeg 63FFF9C8-F334-4136-9CC5-439590E1E52C.jpeg
    CJBDRdude, tommyg and sidetrack one like this.
  14. cdahl383

    cdahl383 Adventurer

    Joined:
    Jan 6, 2020
    Oddometer:
    58
    Location:
    Michigan, US
    Swapped out the 1980 upper fork clamp for a 1978 clamp so I could mount the odometer bracket and number plate. Also changed out the headlight bezel from a black one to chrome. Looking more like a stock 1978 PE250 now.
    29205EBC-7C40-48C0-BFF7-F589AF44E48F.jpeg CA644DC2-2872-40C8-BDDC-0C326B594C5C.jpeg 4D98F3FC-B22D-45EC-A79D-02A209F0AF51.jpeg
    CJBDRdude and aptbldr like this.
  15. LWC3077

    LWC3077 Been here awhile

    Joined:
    Apr 4, 2014
    Oddometer:
    138
    Location:
    South Australia
    78
    78 & 79 PE175 and 250 used the same stand.
    Early 82 175 was a different stand
    late 82-83 was a different stand with the mount pivots at a different spacing
    84 is same as above but just in blue

    Then there was 80-81 PE250 & 400 stands which were only used by the USA factory team on their works bikes ( i have one of these stands)
    Also the factory stands for 80-81 PE175
    And also the factory stand fpr the PE465 prototype and the PE175 Full floater prototypes used at the 81 ISDE.

    All the works and prototype stands were made at the Suzuki USA R&D shop from modified 78/79 production stands.
  16. cdahl383

    cdahl383 Adventurer

    Joined:
    Jan 6, 2020
    Oddometer:
    58
    Location:
    Michigan, US
    Installed a new intake boot on my PE250 over the weekend. Runs great and no leaks.

    E6BC000D-805F-4E78-BB73-F740D77CB24D.jpeg 67D8D71E-7FAE-4701-9F3D-8212BD743A45.jpeg B192B992-8DC2-46FB-B216-90FB4994E62B.jpeg C6D09C91-E3E4-477D-98A0-20CFC730955F.jpeg
  17. cdahl383

    cdahl383 Adventurer

    Joined:
    Jan 6, 2020
    Oddometer:
    58
    Location:
    Michigan, US
    It’s alive! Running and riding great!

    CJBDRdude and Chuck Roll like this.
  18. rjmorel

    rjmorel Dual Sporticus

    Joined:
    Oct 31, 2005
    Oddometer:
    565
    Location:
    Walla Walla, WA
    Can anyone tell me how the 12mm wrench stays on in this pic? It looks like the rubber band needs to go up onto the flanged pin which in turn would pull both wrenches down into the top mounting bracket. As it is now looks like the 12mm wrench will just fall off. Asking cause I've never had one or seen one in person and saw this pic on inet. I want to make one but am wondering how they go together and stay on. thanks
    ecf8a44b.jpg
    radmann10 likes this.
  19. radmann10

    radmann10 Old fart Supporter

    Joined:
    Apr 29, 2014
    Oddometer:
    2,405
    Location:
    Valley of the Sun/hot part of AZ
    I'm not sure how that tool holder works. My guess would be if the pin/bolt holding them together was a tight fit it would keep both wrenches on the bike!

    The big box-end wrench may have a weld nut pressed into a hole drilled through it and the bolt holding them together may be threaded.

    Just conjecture on my part!
  20. tHEtREV

    tHEtREV Encouragement award recipient. tEAM iDIOT.

    Joined:
    Apr 14, 2007
    Oddometer:
    13,144
    Location:
    Middle Park, Brisbane, Australia
    [​IMG]

    Maybe?
    Chuck Roll likes this.